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Kohler APM402 User Manual

Kohler APM402
172 pages
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Models:
10-1000 kW
Controller:
APM402/Decision-Maker
®
3000
Industrial Generator Set
TP 6694 9/20m
Operation

Table of Contents

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Kohler APM402 Specifications

General IconGeneral
ModelAPM402
TypeController
Communication ProtocolModbus RTU
Input Voltage24 VDC
OutputRelay
Voltage24 VDC

Summary

Safety Precautions and Instructions

General Safety Warnings

Covers essential safety warnings including accidental starting, battery, explosion, engine, and voltage hazards.

Section 1. Specifications and Features

Controller Features Overview

Details controller components like display, lamps, switches, and connections for operation.

Controller Logic Specifications

Outlines controller logic specifications, including status events, faults, and voltage regulator details.

Section 2. Operation

Prestart Checklist

Essential checks and inspections before starting the generator set for satisfactory operation.

Controller Operation

Explains controller functions for starting, stopping, status indications, and fault handling.

Menu Displays and Navigation

Summarizes controller menu displays, data types, and navigation using the pushbutton/rotary dial.

Error Messages and Diagnostics

Lists and explains controller error messages and diagnostic information for troubleshooting.

Section 3. Scheduled Maintenance

Service Schedule

Provides a detailed schedule for visually inspecting, checking, changing, cleaning, and testing system components.

Fuel System Maintenance

Covers maintenance for diesel and gaseous fuel systems, including bleeding air and system concepts.

Battery Maintenance

Details battery cleaning, electrolyte level inspection, specific gravity checks, and charging procedures.

Storage Procedures

Outlines procedures for storing the generator set, including lubrication, cooling, fuel, and engine components.

Section 4. General Troubleshooting

Troubleshooting Charts

Provides charts to diagnose and correct common generator set problems and controller display issues.

Section 5. Voltage Reconnection

Voltage Reconnection Procedures

Explains the process for changing generator set voltage settings and related procedures.

Section 6. Accessories

Accessories and Connections

Describes various accessories that enhance generator set functionality and installation compliance.

Accessory Connections

Details terminal connections for controller accessories, including inputs, outputs, and power connections.

Appendix B. Programmer-Defined Settings

Programmer-Defined Settings Table

Records programmer-defined settings for faults, ranges, and time delays for controller setup.

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