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Kohler MPAC 1500 User Manual

Kohler MPAC 1500
132 pages
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Automatic Transfer and
Bypass/Isolation Switches
Controls:
MPACt 1500
Software (Code) Version 2.0 or higher
TP-6714 4/10a
Operation

Table of Contents

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Kohler MPAC 1500 Specifications

General IconGeneral
BrandKohler
ModelMPAC 1500
CategoryController
LanguageEnglish

Summary

Safety Precautions and Instructions

Accidental Starting Warnings

Warnings about accidental generator set starting and precautions to prevent it.

Hazardous Voltage and Moving Parts Safety

Details hazards associated with high voltage and moving parts, emphasizing safety measures.

Electrical Safety and Grounding Guidelines

Covers electrical grounding and handling procedures to prevent electrocution.

Short Circuits and Servicing Precautions

Highlights risks from short circuits, safe servicing practices, and electrostatic discharge prevention.

Introduction to the MPAC 1500 Controller

Service Assistance Information

Section 1 Installation and Initial Setup

Controller Connections and Wiring

Instructions for connecting the controller's logic board, including input/output and communication ports.

System Setup and Functional Tests

Covers setting system parameters, time/date, exerciser, and functional tests before operation.

Section 2 Operation Tests

Manual Operation and Voltage Checks

Procedures for testing manual contactor operation, voltage, frequency, and phasing compatibility.

Lamp and Automatic Operation Tests

Verifies controller LEDs and tests the automatic transfer switch functionality.

Section 3 Operation Procedures

User Interface Panel and Navigation

Describes the display, LEDs, pushbuttons, and navigation through screens and menus.

System Status and Operational Sequences

Explains the main screen, status messages, and detailed operational sequences for different transition models.

Tests, Warnings, Faults, and Resets

Covers system tests, troubleshooting warnings/faults, and procedures for resetting data and parameters.

Section 4 View Screens and Data Access

Navigating View Screens

Guides users on accessing and navigating the main screen and various view screens for system information.

Event History and Maintenance Records

Explains how to view recorded events and track maintenance data for troubleshooting and system history.

Viewing Configuration Parameters

Covers viewing settings for exerciser, prime power, system, source, time delays, inputs/outputs, alarms, and communications.

Section 5 Setup and Configuration

Controller Setup Basics and DIP Switches

Covers DIP switch settings, source naming, and initial setup procedures.

System Parameters and Time Delays

Details factory settings for system parameters, voltage/frequency sensing, and various time delays.

Advanced Setup Options

Includes exerciser scheduling, prime power, load control, source setup, communications, and three-source systems.

Passwords, Calibration, and Data Reset

Covers password management, system calibration, and data reset procedures.

Section 6 Communications Setup

Connection Methods and Protocols

Describes serial, Ethernet, and USB port connections and Modbus communication protocols.

Configuring Communications and USB File Transfer

Details setting up serial and Ethernet communication parameters and managing data files via USB.

Section 7 Scheduled Maintenance

Maintenance Overview and Safety Precautions

Emphasizes the importance of preventive maintenance, safety precautions, and general inspection guidelines.

Testing and Inspection Procedures

Details weekly generator set exercises, monthly control system tests, and general external/internal inspections.

Service Schedule and Recommended Tasks

Provides a schedule of recommended maintenance tasks for electrical, control, and general equipment conditions.

Section 8 Accessories and Options

Accessory Modules and Mounting

Introduces available hardware options, their current draw, and mounting procedures.

I/O Modules, Alarm, and Battery Supply

Details I/O modules, alarm functions, DIP switches, and the external battery supply module.

Specialized Accessories and Controls

Covers heaters, TVSS, supervised transfer switches, current sensing kits, and load shed accessories.

User Interface, Logic Disconnect, and Software

Describes the user interface cover, logic disconnect switch, and monitoring program software.

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