Kohler GM100956-KP1 User Manual

TT-1379 5/16d
INSTALLATION INSTRUCTIONS
Original Issue Date: 5/04
Model: 4--32 kW
Market: Marine
Subject: Three-Inch (J1939) Remote Digi tal Gauge Kits
GM32337-KP1 and GM100956-KP1
Introduction
The digital gauge allows remote starting/stopping and
monitoring of certain generator set functions. The
three-inch remote digital gauge can be used with the
marine generator set models/controllers shown in
Figure 1. See Figure 2 for the remote digital gauge.
Model Controller Kit Number
EGD, EFGD, and EGZD
ADC 2100
GM32337-KP1
EOD and EFOD
EOZD and EFOZD
EKD and EFKD ADC II
EKOD and EFKOD
ADC IId
EKOZD and EFKOZD
EKOZD and EFKOZD
Decision-
Makerr 3500
GM100956-KP1
Figure 1 Kit Number for Model with Controller Type
1
23
1. SELECT button
2. UP arrow button
3. DOWN arrow button
Figure 2 Remote Digital Gauge
Note: For generator sets with an ADC 2100
controller and with serial numbers below
2051416: These units used an earlier version of
the ADC 2100 controller that was equipped with a
removeable power mode jumper at P7.
Operation of the remote digital gauge’s start/stop
function requires that the jumper is enabled on
the Advanced Digital Control (ADC) (generator
sets shipped from the factory already have the
jumper enabled). Refer to the wiring diagram in
the generator set operation manual if the jumper
was disconnected from terminals 1 and 2 on the
P7 connector (continuous power mode).
Note: For generator sets with an ADC 2100
controller: ADC application program version
3.32 or higher is required for complete digital
gauge operation. If your application program
version is lower than 3.32, use your SecurID to
access Kohler Power Resource Center, click on
the TechTools button, and follow the instructions
to download the files.
Note: For generator sets with a Decision-Makerr
3500 controller: Firmware version 1.14.3 or
higher is required for complete digital gauge
operation. If your firmware version is lower than
1.14.3, visit the Kohler Power Resource Center
website using the TechTools button.
Parts List
Remote Digital Gauge Kits
Kit: GM32337-KP1
Qty. Description Part Number
1 Gauge GM100649
1 Harness, gauge GM32325
1 Decal, warning 249494
Kit: GM100956-KP1
Qty. Description Part Number
1 Gauge GM100649
1 Harness, gauge GM100955
1 Decal, warning 249494

Kohler GM100956-KP1 Specifications

General

Brand	Kohler
Model	GM100956-KP1
Category	Measuring Instruments
Language	English

Summary

Introduction to Remote Digital Gauge Kits

Controller Compatibility and Kit Numbers

Notes for ADC 2100 Controller

Notes for Decision-Maker 3500 Controller

Safety Precautions for Generator Operation

Preventing Accidental Starting

Precautions to prevent accidental generator set starting and associated severe injury or death.

Carbon Monoxide Hazards and Symptoms

Information on carbon monoxide poisoning symptoms, hazards, and operating precautions.

Explosion Hazards from Gasoline Vapors

Warnings about gasoline vapor explosion risks and requirements for ignition-protected equipment.

Installation Procedure for Remote Digital Gauge

Generator Set Preparation Steps

Battery Disconnection Procedure

Mounting the Remote Digital Gauge

Steps for selecting a location and installing the remote digital gauge, including harness considerations.

Connecting Gauge and Extension Harnesses

Instructions for connecting the gauge harness to the digital gauge and then to the generator set or extension harness.

Harness Connection Diagrams

Remote Digital Gauge Connector Pinouts

GM32325 Remote Gauge Harness Diagram

Wiring Diagram for GM32337-KP1 Kit

Detailed diagram showing the harness connection for the GM32337-KP1 kit.

Remote Extension Harness and System Diagrams

GM100955 Remote Gauge Harness Diagram

System Diagram for GM100956-KP1 Kit

Diagram illustrating the remote system configuration for the GM100956-KP1 kit, including notes.

Interconnection Diagrams for GM100956-KP1

Interconnection Diagram (Sheet 1 of 2)

Part 1 of the interconnection diagram for the GM100956-KP1 kit, showing wiring details.

Interconnection Diagram (Sheet 2 of 2)

Part 2 of the interconnection diagram for the GM100956-KP1 kit, showing various gauge and display connections.

Final Installation Steps and Configuration

Restoring Generator Set Service

Setting Controller Parameter for J1939

Instructions for setting the controller parameter (ADC 2100, ADC II, ADC IId, DM3500) for J1939 communications.

Genset System Configuration via SiteTech

Details on configuring the genset system via SiteTech software, including Public CAN Protocol.

Digital Gauge Modes of Operation

Monitor Mode Operation

Sending Start/Stop Commands

Instructions for sending remote start/stop commands and conditions for their operation.

Silencing Audible Alarms

Digital Gauge Fault Code Reference

Overview of Fault Code Display

Fault Codes for ADC 2100 Controller

Fault Codes for ADC II or ADC IId Controller

Fault Codes for Decision-Maker 3500 Controller