Kohler GM32337-KP1 - User Manual

TT-1379 5/16d
INSTALLATION INSTRUCTIONS
Original Issue Date: 5/04
Model: 4--32 kW
Market: Marine
Subject: Three-Inch (J1939) Remote Digi tal Gauge Kits
GM32337-KP1 and GM100956-KP1
Introduction
The digital gauge allows remote starting/stopping and
monitoring of certain generator set functions. The
three-inch remote digital gauge can be used with the
marine generator set models/controllers shown in
Figure 1. See Figure 2 for the remote digital gauge.
Model Controller Kit Number
EGD, EFGD, and EGZD
ADC 2100
GM32337-KP1
EOD and EFOD
EOZD and EFOZD
EKD and EFKD ADC II
EKOD and EFKOD
ADC IId
EKOZD and EFKOZD
EKOZD and EFKOZD
Decision-
Makerr 3500
GM100956-KP1
Figure 1 Kit Number for Model with Controller Type
1
23
1. SELECT button
2. UP arrow button
3. DOWN arrow button
Figure 2 Remote Digital Gauge
Note: For generator sets with an ADC 2100
controller and with serial numbers below
2051416: These units used an earlier version of
the ADC 2100 controller that was equipped with a
removeable power mode jumper at P7.
Operation of the remote digital gauge’s start/stop
function requires that the jumper is enabled on
the Advanced Digital Control (ADC) (generator
sets shipped from the factory already have the
jumper enabled). Refer to the wiring diagram in
the generator set operation manual if the jumper
was disconnected from terminals 1 and 2 on the
P7 connector (continuous power mode).
Note: For generator sets with an ADC 2100
controller: ADC application program version
3.32 or higher is required for complete digital
gauge operation. If your application program
version is lower than 3.32, use your SecurID to
access Kohler Power Resource Center, click on
the TechTools button, and follow the instructions
to download the files.
Note: For generator sets with a Decision-Makerr
3500 controller: Firmware version 1.14.3 or
higher is required for complete digital gauge
operation. If your firmware version is lower than
1.14.3, visit the Kohler Power Resource Center
website using the TechTools button.
Parts List
Remote Digital Gauge Kits
Kit: GM32337-KP1
Qty. Description Part Number
1 Gauge GM100649
1 Harness, gauge GM32325
1 Decal, warning 249494
Kit: GM100956-KP1
Qty. Description Part Number
1 Gauge GM100649
1 Harness, gauge GM100955
1 Decal, warning 249494

Summary

Introduction to Remote Digital Gauge

Remote Digital Gauge Kits Parts List

Lists the components included in the remote digital gauge kits.

Generator Set Safety Precautions

Preventing Accidental Generator Starting

Precautions to prevent accidental generator start-up during maintenance.

Safe Generator Set Disabling Procedure

Steps to safely disable the generator set before performing work.

Carbon Monoxide Safety Information

Information on carbon monoxide hazards, symptoms, and precautions.

Explosion Hazard Warnings

Warning about gasoline vapor explosion risks and ignition-protected equipment.

Installation Procedure for Remote Gauge

Generator Set Preparation for Installation

Steps to safely remove the generator from service and disconnect the battery.

Gauge and Harness Installation and Connection

Mounting the gauge and connecting extension harnesses for different controllers.

Wiring Protection and Decal Placement

Protecting wiring from damage and placing the warning decal.

Restoring Generator Set to Service

Steps to safely return the generator set to operational status.

Configure J1939 Communication Parameter

Setting communication parameters on various controllers for J1939.

Operating the Remote Digital Gauge

Selecting Units of Measure

Procedure to change between US and international units for displayed data.

Remote Gauge Operating Modes

Overview of monitor, start/stop, and backlight adjustment modes.

Adjusting Gauge Backlighting

How to adjust the display backlight level.

Silencing Audible Alarms

Procedure to silence an audible alarm on the gauge.

Interpreting Digital Gauge Fault Codes

ADC 2100 Controller Fault Codes

List of fault codes and their meanings for ADC 2100 controller.

ADC II;IId Controller Fault Codes

List of fault codes and their meanings for ADC II/IId controllers.

Decision-Maker 3500 Fault Codes

List of fault codes and their meanings for Decision-Maker 3500 controller.

Kohler GM32337-KP1 Specifications