TP-6126 8/02 IIISafety Precautions and Instructions
Installing the battery charger.
Hazardous voltage can cause
severe injury or death. An
ungrounded battery charger may
cause electrical shock. Connect the
battery charger enclosure to the ground
of a permanent wiring system. As an
alternative, install an equipment
grounding conductor with circuit
conductors and connect it to the
equipment grounding terminal or the
lead on the battery charger. Install the
battery charger as prescribed in the
equipment manual. Install the battery
charger in compliance with local codes
and ordinances.
Connecting the battery and the
battery charger. Hazardous voltage
can cause severe injury or death.
Reconnect the battery correctly,
positive to positive and negative to
negative, to avoid electrical shock and
damage to the battery charger and
battery(ies). Have a qualified
electrician install the battery(ies).
Short circuits. Hazardous
voltage/current can cause severe
injury or death. Short circuits can
cause bodily injury and/or equipment
damage. Do not contact electrical
connections with tools or jewelry while
making adjustments or repairs.
Remove all jewelry before servicing the
equipment.
Installing accessories to the
transformer assembly. Hazardous
voltage can cause severe injury or
death. To prevent electrical shock
disconnect the harness plug before
installing accessories that will be
connected to the transformer assembly
primary terminals on microprocessor
logic models. Terminals are at line
voltage.
Making line or auxiliary
connections. Hazardous voltage
can cause severe injury or death. To
prevent electrical shock deenergize the
normal power source before making
any line or auxiliary connections.
Servicing the transfer switch.
Hazardous voltage can cause
severe injury or death. Deenergize all
power sources before servicing. Open
the main circuit breakers of all transfer
switch power sources and disable all
generator sets as follows: (1) Move all
generator set master controller
switches to the OFF position. (2)
Disconnect power to all battery
chargers. (3) Disconnect all battery
cables, negative (--) leads first.
Reconnect negative (--) leads last when
reconnecting the battery cables after
servicing. Follow these precautions to
prevent the starting of generator sets
by an automatic transfer switch, remote
start/stop switch, or engine start
command from a remote computer.
Before servicing any components
inside the enclosure: (1) Remove all
jewelry. (2) Stand on a dry, approved
electrically insulated mat. (3) Test
circuits with a voltmeter to verify that
they are deenergized.
Servicing the transfer switch
controls and accessories within the
enclosure. Hazardous voltage can
cause severe injury or death.
Disconnect the transfer switch controls
at the inline connector to deenergize
the circuit boards and logic circuitry but
allow the transfer switch to continue to
supply power to the load. Disconnect
all power sources to accessories that
are mounted within the enclosure but
are not wired through the controls and
deenergized by inline connector
separation. Test circuits with a
voltmeter to verify that they are
deenergized before servicing.
Testing live electrical circuits.
Hazardous voltage or current can
cause severe injury or death. Have
trained and qualified personnel take
diagnostic measurements of live
circuits. Use adequately rated test
equipment with electrically insulated
probes and follow the instructions of the
test equipment manufacturer when
performing voltage tests. Observe the
following precautions when performing
voltage tests: (1) Remove all jewelry.
(2) Stand on a dry, approved electrically
insulated mat. (3) Do not touch the
enclosure or components inside the
enclosure. (4) Be prepared for the
system to operate automatically.
(600 volts and under)
Heavy Equipment
Unbalanced weight.
Improper lifting can cause severe
injury or death and equipment
damage.
Use adequate lifting capacity.
Never leave the transfer switch
standing upright unless it is securely
bolted in place or stabilized.
WARNING