EasyManua.ls Logo

Kohler KEP - User Manual

Kohler KEP
88 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Automatic Transfer Switches
Models:
KEP
Power Switching Device:
Molded Case Circuit Breakers (MCCB) or Switches
Insulated Case Circuit Breakers (ICCB) or Switches
100 to 4000 Amperes
Electrical Controls:
MPACr 1500
TP-6745 7/10
Service

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Kohler KEP and is the answer not in the manual?

Kohler KEP Specifications

General IconGeneral
BrandKohler
ModelKEP
CategorySwitch
LanguageEnglish

Summary

Safety Precautions and Instructions

Accidental Starting and Hazardous Voltage Safety

Procedures to prevent unintended generator start-ups and associated hazards from high voltage.

Grounding and Short Circuit Safety

Precautions for electrical grounding and mitigating risks from short circuits.

Line Connection and Transfer Switch Servicing Safety

Guidelines for safely making connections and servicing the transfer switch.

Heavy Equipment and ESD Handling Notices

Notices on safe handling of heavy equipment and electrostatic discharge prevention.

Introduction

List of Related Materials

Lists associated documents and their part numbers for further reference.

Service Assistance

Section 1 Scheduled Maintenance

Introduction to Preventive Maintenance

Explains the importance of preventive maintenance for safe and reliable operation.

General and Internal Inspection Procedures

Details weekly external and annual internal inspection requirements for the transfer switch.

Component Cleaning, Tightening, and Wiring Repair

Procedures for cleaning, tightening connections, and repairing wiring and components.

Mechanical Interlocks, Linkages, and Lubrication

Verifies mechanical interlocks, linkages, and provides lubrication instructions.

Testing Procedures

Generator Set Exercise and Automatic Operation Tests

Details weekly generator set exercise and monthly automatic operation tests.

Periodic Insulation and Calibration Testing

Outlines three-year wire insulation and five-year setpoint calibration checks.

Service Schedule

Service Disconnect Switch

Service Disconnect and Reconnect Procedures

Step-by-step guides for disconnecting and reconnecting power for maintenance.

Control Circuit Isolation Switch

Control Circuit Isolation and Reconnect Procedures

Steps to isolate and restore power to the controller for maintenance.

Section 2 Troubleshooting

Initial Troubleshooting Checks

Basic checks to perform before starting detailed troubleshooting procedures.

Event History and Data Log Files

How to access and interpret event history and use data log files for diagnosis.

System Power Verification

Verifying Power to the ATS

Steps to check for power supply to the transfer switch and its controller.

Source Parameter Checks

Procedures to verify source voltage, frequency, and phase match ATS requirements.

Voltage, Frequency, and Phase Rotation Checks Procedure

Detailed steps for measuring and comparing source electrical parameters.

System Settings Configuration

Controller Source Settings

How to check and configure controller settings for voltage, frequency, and phase.

Voltage and Frequency Pickup;Dropout Settings

Explains settings for source recognition and transfer logic.

Time Delay Settings

Resetting System Data

Resetting Specific Data Options

Covers resetting maintenance records, event history, passwords, and file management.

Warnings and Faults Identification

Fault Reset and Module Status Handling

Steps to clear faults and manage messages about module connections or status.

Module Disconnection and Status Conflict Resolution

Steps for uninstalling disconnected modules and resolving status conflicts.

Troubleshooting Faults and Alarms

Common Alarm Functions and Troubleshooting Tables

Lists assignable alarms and introduces tables for diagnosing faults.

Troubleshooting: Electrical Parameter Faults

Troubleshooting for frequency, voltage, phase rotation, and breaker trip issues.

Troubleshooting: Source Acquisition and Module Faults

Diagnosing failures in acquiring sources, battery issues, module status, and external faults.

Troubleshooting Table: Engine and Transfer Issues

Troubleshooting: Exerciser and Transfer Failures

Addresses issues with exerciser operation and failures to transfer sources.

Troubleshooting: Transfer Without Failure and LED Issues

Solutions for incorrect transfers and problems with indicator LEDs.

MPAC 1500 Controller Troubleshooting Flowcharts

Troubleshooting: Incorrect AC Voltage Sensing

Flowchart to diagnose and resolve problems with AC voltage sensing.

Troubleshooting: Blank Controller Display

Flowchart to diagnose and fix issues causing a blank controller display.

Troubleshooting: Transfer Issues (Part 1)

Flowchart for diagnosing slow or failed transfers to utility.

Troubleshooting: Transfer Issues (Part 2)

Continues diagnosing transfer problems, focusing on relays and coils.

Troubleshooting: Display Errors and Controller Lockup

Flowchart for resolving display errors or controller lockup conditions.

Section 3 Controller Test and Replacement

User Interface Panel Overview

Describes the transfer switch door interface, including display, buttons, and LEDs.

User Interface Pushbutton Functions

Explains the functions of the four pushbuttons on the user interface panel.

Controller Circuit Boards and Connectors

Controller Power Supply

Controller Power Supply Verification

Procedures to check the controller's DC power supply from AC or battery sources.

Direct Controller Powering Method

Describes how to power the controller directly using a service kit for testing.

Sequence of Operation

Controller Power-Up and Reset Sequence

Explains the controller's operational sequence upon initial power application or reset.

Preferred Source Loss and Return Sequence

Details the operational sequence when the preferred source fails or is restored.

Operation Diagrams

MCCB Transfer from Normal to Emergency

Diagram showing the transfer sequence for MCCB models from normal to emergency.

MCCB Transfer from Emergency to Normal

Diagram illustrating the transfer sequence for MCCB models from emergency to normal.

ICCB Transfer from Normal to Emergency

Diagram showing the transfer sequence for ICCB models from normal to emergency.

ICCB Transfer from Emergency to Normal

Diagram illustrating the transfer sequence for ICCB models from emergency to normal.

System Test Procedures

Unloaded and Loaded System Tests

Explains how to perform unloaded and loaded system tests for transfer switch operation.

Auto-Loaded System Test and Test Procedure

Details the auto-loaded test and the general procedure for running tests.

Test Sequence Screens

Displays the screens that appear during various test sequences.

Test Sequence of Operation Details

Describes the activation and deactivation sequences for loaded and unloaded tests.

Test Sequence with Load Flowchart

Flowchart illustrating the steps involved in a test with load.

Scheduled Exercise

Exerciser Sequence of Operation

Exercise with Load Sequence Flowchart

Flowchart outlining the operational steps for exercises involving load.

Engine Start Operation

Troubleshooting Engine Start Connections

Checks for engine start connection issues if the generator set fails to start.

Controller DIP Switches

Calibration Procedures

Position Microswitch Test

Programmed-Transition Interface Board

File Transfer via USB Port

Configuration File Management

Details the contents and usage of configuration files for settings and backups.

File Transfer Procedures

Step-by-step instructions for transferring files between the controller and a USB device.

Controller Application Program Update

Controller Replacement

Controller Configuration Settings Management

Procedures for managing settings when replacing a controller, including saving and loading files.

Circuit Board and Electronic Component Handling

Safety and handling guidelines for electronic circuit boards and components.

Controller Replacement Procedure

Detailed steps for removing and replacing the controller assembly.

Replacing Controller Components

Instructions for replacing the entire controller assembly, logic board, or power board.

New Controller Setup and Verification

Steps for setting up a new controller and verifying its operation.

Section 4 ICCB Power Switching Device Diagrams

Wiring Diagrams for Masterpact NW Breakers

Provides wiring diagrams specific to Masterpact NW circuit breakers.

Wiring Diagrams for NT and NW Circuit Breakers

Illustrates wiring for NT and NW circuit breakers, including auxiliary and cell switches.

Wiring Diagrams for ICCB NT Breakers

Detailed wiring diagrams for ICCB NT breakers, covering trip units and remote operation.

Electrical Diagram for ICCB Components

Shows electrical diagrams for auxiliary switches, cell switches, and spring-charging motors.

Additional Wiring Information for ICCB Breakers

Provides supplementary wiring details for alarm contacts and trip units on ICCB breakers.

Appendix A Abbreviations

Appendix B Common Hardware Application Guidelines

Appendix C General Torque Specifications

Appendix D Common Hardware Identification

Appendix E Common Hardware List

Metric Hex Head Bolts and Machine Screws

Lists part numbers and dimensions for metric hex head bolts and machine screws.

Metric Hex Nuts and Washers

Lists part numbers and dimensions for metric hex nuts and washers.

Related product manuals