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Kohler KDI 3404 TM

Kohler KDI 3404 TM
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99
8
_04
Z
Z1
Z2
B
C
Fig. 8.21
Fig. 8.22
D
E
G
F
H
Fig. 8.20
Tab. 8.10
Tab. 8.11
ED0053030410
INFORMATION ABOUT OVERHAULING
8.6.2 Valve seats check
Thoroughly clean the valves and their seats with.
Measure indentation B o f e a c h v a l v e w i t h r e g a r d t o t h e c y l i n d e r
head surface C, which is to be a MIN of 0.50 mm and MAX
of 0.53 mm.
The B MAX indentation allowed on worn components is 0.90
mm.
If the measured value does not correspond with the values
indicated, replace the worn component.
Important
The seats must be worked after driving to reach value B, go
to a rectification workshop for such operations.
8.6.3 Valve springs
Use a gauge to measure the free length Z.
Using a dynamometer, subject the spring to two different
forces and check that the length of the spring corresponds to
the values indicated in the Tab. 8.10.
WEIGHT (kg) LENGTH (mm)
0
Z 42.50
20,4
Z1 33.00
42,8
Z2 23.80
8.6.4 Valve guides check
Measure the diameters D and E of the rods and guides valve
(Tab. 8.11).
The MAX allowed value of wear for D and E is 0.10 mm.
Observe values G from surface F when assembling guides
H (Tab. 8.11).
Important
Carry out the measurements in different points to detect any
ovalisation and/or concentrated wear.
Tab. 8.11 details the dimensional values of new components
only.
REF. DIMENSIONS (mm)
CLEARANCE VALUE (mm)
D 5.978 - 5.990
0.040 - 0.064
E 6.030 - 6.042
G 38.300 - 38.700
Valve stem - valve guide dimensions

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