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Kohler KDI 3404TM

Kohler KDI 3404TM
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Operation and maintenance manual
Engine
KDI 3404TM
KOHLER
Supplied by
33521021901_5_1
ED005303-012 - revision 10.1
01/02/2023

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Kohler KDI 3404TM Specifications

General IconGeneral
BrandKohler
ModelKDI 3404TM
CategoryEngine
LanguageEnglish

Summary

General Information

Manuals Purpose

Explains the manual's role and importance for proper use and reference.

Glossary and Definitions

Defines terms and explains how paragraphs, tables, and figures are referenced within the manual.

Emission-Related Installation Instructions

Details federal law compliance for installing certified engines and labeling requirements.

Service Request

Provides information on finding authorized service centers and contacting Kohler for support.

Engine Component Identification

Illustrates and labels the various components of the engine from different views.

Manufacturer and Engine Identification

Explains how to find and interpret the engine's identification nameplate details.

Homologation Labels

Details emission control information labels for EPA/California regulations.

Label for China Standards

Shows an example of an emission control information label for China standards.

Label for Korea Standards

Illustrates an example of an emission control information label for Korean standards.

Technical Information

General Description of the Engine

Provides a brief overview of the engine's key features and design.

Engine Specifications

Lists key technical data and specifications for the engine model.

Engine Dimensions (mm)

Displays diagrams with critical dimensions of the engine.

Oil

Details important information and warnings regarding engine oil usage and classification.

Fuel

Explains fuel types, requirements, and warnings for proper engine operation.

Coolant Recommendation

Provides guidance on recommended coolant types and mixtures for engine cooling.

Battery Recommendation

Specifies the recommended battery types based on ambient temperature.

Safety Information

Safety Information

General safety principles and responsibilities for engine use and maintenance.

General Remarks

Notes for OEMs and end-users regarding engine installation and operation safety.

Safety Signal Description

Explains the meaning of various adhesive safety plates found on the engine.

Information and Safety Signals

Details various warning signals, safety guards, and their meanings for operator protection.

Safety and Environmental Impact

Covers safety hazards like accidental starts, hot parts, explosive fuel, and environmental considerations.

Location of Safety Labels on Engine

Visually indicates the placement of safety labels on the engine for quick reference.

Information About Use

Pre-Start Check

Lists essential checks to perform before starting the engine.

Running-in Period

Advises on operating the engine within 75% of maximum power for the first 50 hours.

Starting and Turning Off

Provides step-by-step instructions for starting and stopping the engine safely.

Turning Off

Details the correct procedure for shutting down the engine, including idling.

Refuelling

Gives essential safety precautions and guidelines for refueling the engine.

Oil Filling

Explains the procedure for checking and adding engine oil to the correct level.

Coolant Filling

Provides instructions and warnings for filling the engine's cooling system with coolant.

Information About Maintenance

Useful Information About Maintenance

Introduces the maintenance chapter and emphasizes user responsibility and risks of non-compliance.

Periodic Maintenance

Outlines preventive maintenance schedules for cleaning, checking, and replacement tasks.

Oil Level Check

Details the procedure for accurately checking and maintaining the engine oil level.

Air Filter Check

Explains how to inspect and clean the engine's air filter.

Check of the Radiator Heat-Exchanger Surface

Guides on inspecting and cleaning the radiator and heat exchanger surfaces.

Rubber Hoses Check

Instructs on inspecting rubber hoses for signs of damage or wear.

Check Coolant Level

Details the procedure for checking and topping up the engine coolant level.

Check Poly-V Alternator Belt

Explains how to check the condition and tension of the Poly-V alternator belt.

Check Fuel Filter Cartridge

Guides on inspecting and draining the fuel filter cartridge.

Product Preservation

Advises on protecting the engine when not in use for extended periods.

Engine Storage Up to 6 Months

Provides specific steps for preparing the engine for storage up to six months.

Engine Storage Over 6 Months

Details procedures for storing the engine for periods exceeding six months.

Engine Starting After Storage

Outlines the steps to safely start an engine after a period of storage.

Unused Machine

Provides operational guidelines for engines that are unused for varying durations.

Information About Replacements

Engine Oil Replacement

Step-by-step instructions for changing the engine oil and filter.

Oil Filter Cartridge Replacement

Details the procedure for replacing the oil filter cartridge.

Fuel Filter Cartridge Replacement (Option A)

Provides instructions for replacing the fuel filter cartridge using Option A.

Fuel Filter Cartridge Replacement (Option B)

Details the procedure for replacing the fuel filter cartridge using Option B.

Air Filter Cartridge Replacement

Explains how to replace the engine's air filter cartridge.

Disposal and Scrapping

Covers the proper procedures for disposing of and scrapping the engine and its components.

Information About Failures

Useful Information About Failures

Introduces troubleshooting information and lists critical engine conditions requiring immediate shutdown.

Blue Smoke

Addresses issues related to blue smoke, including causes and solutions.

Excessive Fuel Consumption

Discusses causes and solutions for excessive fuel consumption.

Engine Lost Its Initial Performance

Covers potential causes and solutions when the engine loses performance.

Slow Acceleration

Details troubleshooting steps for slow engine acceleration.

Engine Jerking

Explains causes and solutions for engine jerking.

Engine Overheats

Addresses engine overheating issues, including causes and corrective actions.

Information About Warranty

Warranty Terms

Outlines the global warranty terms, periods, and coverage for Kohler diesel engines.

Manufacturers Warranty Coverage

Details specific warranty coverage periods based on engine power and speed type.

Glossary

Glossary and Definitions

Provides definitions for technical terms and abbreviations used in the manual.

Symbols and Units of Measurement

Lists symbols, units of measurement, descriptions, and examples used in the manual.

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