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Kohler KDI 2504TM

Kohler KDI 2504TM
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KDI 2504TM
OWNER MANUAL

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Kohler KDI 2504TM Specifications

General IconGeneral
BrandKohler
ModelKDI 2504TM
CategoryEngine
LanguageEnglish

Summary

1 General Information

1.1 Manuals Purpose

Explains the manual's utility and availability for proper use and maintenance.

1.2 Glossary and Definitions

Describes how paragraphs, tables, and figures are referenced within the manual.

1.3 Emission-Related Installation Instructions

Details federal law requirements for installing certified engines and emission labels.

1.4 Service Request

Provides contact information for authorized service centers and warranty inquiries.

1.5 Engine Component Identification

Identifies key engine components with visual aids from different viewing angles.

1.6 Manufacturer and Engine Identification

Explains how to locate and interpret the engine's identification nameplate.

2 Technical Information

2.1 General Description of the Engine

Provides a high-level overview of the engine's type and key features.

2.2 Engine Specifications

Lists detailed technical data including bore, stroke, displacement, and oil capacity.

2.3 Engine Dimensions (mm)

Displays visual representations of the engine with key dimensions indicated.

2.4 Oil

Offers important guidance on oil level, type, viscosity, and potential dangers.

2.5 Fuel

Details fuel types, certifications, and recommendations, including warnings about usage.

2.6 Coolant Recommendation

Specifies coolant types, mixtures, and important precautions for engine cooling.

2.7 Battery Recommendation

Provides recommendations for battery types based on ambient temperature.

3 Safety Information

3.1 Safety Information

Outlines general safety principles and responsibilities for engine use and maintenance.

3.2 General Remarks

Provides notes for OEMs and end-users regarding safe operation and maintenance practices.

3.3 Safety Signal Description

Explains various adhesive safety plates found on the engine and their meanings.

3.4 Information and Safety Signals

Details specific hazards like accidental start, hot parts, and exhaust gases with precautions.

3.5 Safety and Environmental Impact

Discusses the engine's impact on the environment and guidelines for minimizing it.

3.6 Location of Safety Labels on Engine

Visually indicates the placement of safety labels on the engine for quick identification.

4 Information About Use

4.1 Pre-start Check

Guides users through essential checks before starting the engine to prevent damage.

4.2 Running-in Period

Advises on the recommended operating limits during the initial engine run-in period.

4.3 Starting and Turning Off

Provides step-by-step instructions for starting and stopping the engine safely.

4.4 Refuelling

Details the procedure for refueling, including safety warnings and important precautions.

4.5 Oil Filling

Explains the process for checking and filling the engine oil, including safety notes.

4.6 Coolant Filling

Guides users on how to check and fill the coolant, with associated warnings.

5 Information About Maintenance

5.1 Useful Information About Maintenance

Introduces maintenance operations, user responsibility, and warranty implications.

5.2 Periodic Maintenance

Presents schedules for cleaning, checking, and replacing components at specified intervals.

5.3 Oil Level Check

Details the procedure for checking the engine oil level using the dipstick and filler cap.

5.4 Oil Dipstick on Cylinder Head

Illustrates the location and use of the oil dipstick for level checking.

5.5 Air Filter Check

Explains how to inspect and clean the air filter cartridge and its components.

5.6 Check of the Radiator Heat-Exchanger Surface

Describes how to check and clean the radiator and heat-exchanger surfaces.

5.7 Rubber Hoses Check

Provides instructions for inspecting rubber hoses for damage and elasticity.

5.8 Check Coolant Level

Outlines the procedure for checking the coolant level, including safety warnings.

5.9 Check and Setting Alternator Standard Belt Tension

Details how to check and adjust the tension of the standard alternator belt.

5.10 Check Poly-V Alternator Belt

Explains how to check the condition and tension of the Poly-V alternator belt.

5.11 Check Fuel Filter Cartridge

Guides on how to drain water from the fuel filter cartridge.

5.12 Product Preservation

Offers guidance on protecting the engine when not in use for extended periods.

5.13 Engine Storage up to 6 Months

Provides specific checks and environmental considerations for short-term engine storage.

5.14 Engine Storage over 6 Months

Outlines the detailed procedure for preparing the engine for long-term storage.

5.15 Engine Starting After Storage

Details the steps for restarting an engine after it has been stored.

6 Information About Replacements

6.1 Engine Oil Replacement

Provides detailed instructions for draining and refilling engine oil, including safety precautions.

6.2 Oil Filter Cartridge Replacement

Explains the procedure for replacing the engine oil filter cartridge and its gaskets.

6.3 Fuel Filter Cartridge Replacement

Details the steps for replacing the fuel filter cartridge using different options.

6.4 Air Filter Cartridge Replacement

Outlines the process for removing and reinstalling the air filter cartridge.

6.5 Disposal and Scrapping

Provides guidelines for the proper disposal and scrapping of the engine and its components.

7 Information About Failures

7.1 Useful Information About Failures

Introduces common engine problems, their causes, and troubleshooting steps.

8 Information About Warranty

8.1 Warranty Terms

Details the global warranty terms, coverage periods, and exclusions for Kohler Diesel engines.

9 Glossary

9.1 Glossary and Definitions

Provides definitions for technical terms and acronyms used throughout the manual.

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