Kohler KDI-2504TCR - User Manual

KDI 1903TCR - KDI 2504TCR
OWNER MANUAL

Kohler KDI-2504TCR Specifications

General

Engine Model	KDI-2504TCR
Number of Cylinders	4
Aspiration	Turbocharged
Fuel System	Common Rail Direct Injection
Compression Ratio	17.5:1
Displacement	2.5 liters
Emissions Compliance	EPA Tier 4 Final
Engine Type	4-stroke, water-cooled, turbocharged

Summary

Emission-Related Installation Instructions

Service Request and Support

Engine Component Identification

Manufacturer and Motor Identification Data

Label for EPA Rules

General Engine Description

Engine Specifications

Engine Dimensions

Engine Oil Information

Engine Fuel Information

Coolant Recommendation

Safety Information

Information and Safety Signals

Accidental Start Safety

Hot Parts Safety

Rotating Parts Safety

Lethal Exhaust Gases Safety

Information on the dangers of carbon monoxide from exhaust fumes.

Electrical Shock Safety

Warnings about the risk of electrical shock from engine wiring.

High Pressure Fluid Safety

Hazards associated with high-pressure fluids and potential punctures.

Explosive Fuel Safety

Safety precautions regarding flammable fuel and its vapors.

Explosive Gas Safety

Safety measures when handling batteries and potential explosive gases.

Safety Precautions

Location of Safety Labels on Engine

Pre-Start Check Procedures

Engine Starting and Turning Off

Engine Starting Procedure

Step-by-step instructions for starting the engine safely and correctly.

Engine Operation After Starting

Engine Turning Off Procedure

Refueling Procedures and Safety

Engine Oil Filling

Coolant Filling Procedure

Periodic Maintenance Schedule

Cleaning and Checking Schedule (Tab. 4.1)

Replacement Schedule (Tab. 4.2)

Engine Oil Level Check

Air Filter Check

Coolant Level Check

Alternator Standard Belt Tension Check and Setting

Check Alternator Standard Belt Tension

Adjust Alternator Standard Belt Tension

Poly-V Alternator Belt Check

Engine Starting After Storage

Engine Oil Replacement

Oil Filter Cartridge Replacement

Fuel Filter Cartridge Replacement

Air Filter Cartridge Replacement

Useful Information About Failures

Immediate Engine Shutdown Conditions (Tab. 6.1)

Troubleshooting Guide (Tab. 6.2)