Kohler KDI Series

5
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_07ED0053029590
INDEX
2.15 Electrical components 50
2.15.1 Alternator 50
2.15.2 Poly-V belt alternator (optional) 50
2.15.3 Starter Motor 50
2.15.4 EGR valve 51
2.15.5 Cold starting device 51
2.15.6 Fuel intake regulating valve (SCV) 51
2.15.7 Electric fuel pump (optional) 52
2.16 Timing system and tappets 53
2.16.1 Components identication 53
2.16.2 Timing system phasing angles 54
2.16.3 Rocker arm gudgeon 54
2.16.4 Rocker arm 54
2.16.5 Hydraulic tappets 55
2.16.5.1 Hydraulic tappet operation 55
2.16.5.2 Difcult operating conditions 55
2.17 Balancer device 56
2.18 Components handling 57
2.18.1 High-pressure fuel injection pump 57
2.18.2 Electronic injector 57
2.18.3 Common Rail 57
2.18.4 Turbocharger 57
2.19 Turbocharger 58
2.19.1 What to do and what not to do 58
2.19.2 Practical operating rules 58
2.19.3 Before installing a new turbocharger 59
2.19.4 Installation instructions 60
2.19.5 Replacement instructions 60
3 SAFETY INFORMATION 61
3.1 Pre-start check 61
3.2 Safety precautions 61
3.3 General remarks 61
3.3.1 Manufacturer's notes 61
3.3.2 Notes for the end user 61
3.4 Safety label description 63
3.4.1 Adhesive safety plates 63
3.4.2 Warnings 63
3.4.3 Safety guards 63
3.5 Information and safety labels 64
3.6 Safety and environmental impact 64
3.7 Location of safety labels on engine 65
4 STORAGE INFORMATION 67
4.1 Product preservation 67
4.2 Engine storage (up to 6 months) 67
4.3 Engine storage (over 6 months)
67
4.4 Engine starting after storage 67
5 LIQUID DRAINAGE INFORMATION 69
5.1 Coolant liquid 69
5.2 Engine oil 70
6 INFORMATION FOR REPLACING FUNCTIONAL UNITS 71
6.1 Electronic injector replacement 71
6.1.1 Fuel return tubes disassembly (Common Rail/electronic injectors) 71
6.1.2 High pressure fuel tubes disassembly (Common Rail/electronic injectors) 72
6.1.3 Electronic injector disassembly 72
6.1.4 Electronic injector assembly 72
6.1.5 High-pressure fuel lines assembly 73
6.1.6 Fuel return tubes assembly 73