Kohler KDI Series

6
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_07ED0053029590
INDEX
6.2 High-pressure fuel injection pump replacement 74
6.2.1 High pressure fuel tube disassembly (from injection pump to Common Rail) 74
6.2.2 Timing system carter oil lling ange disassembly 75
6.2.3 High-pressure fuel injection pump disassembly 75
6.2.4 High-pressure fuel injection pump assembly 76
6.2.5 High-pressure line assembly (injection pump / Common Rail) 77
6.2.6 Timing system carter oil lling ange assembly 77
6.3 EGR cooler unit replacement 78
6.3.1 Disassembly 78
6.3.2 Assembly 78
6.4 EGR valve replacement 79
6.4.1 Disassembly 79
6.4.2 Assembly 79
6.5 Coolant pump replacement 80
6.5.1 Disassembly 80
6.5.2 Assembly 81
6.6 Target wheel replacement 81
6.6.1 Disassembly 81
6.6.2 Assembly 83
6.7 Oil pump replacement 83
6.7.1 Coolant pump disassembly 83
6.7.2 Crankshaft and phonic wheel pulley disassembly 83
6.7.3 Timing system carter disassembly 83
6.7.4 Oil pump disassembly 83
6.7.5 Oil pump assembly 84
6.7.6 Timing system carter assembly 84
6.7.7 CRANKSHAFT AND PHONIC WHEEL PULLEY ASSEMBLY 85
6.7.8 Coolant pump assembly 86
6.8 Oil pressure valve replacement 86
6.8.1 Disassembly 86
6.8.2 Assembly 86
6.9 Oil steam separator replacement 87
6.9.1 Disassembly 87
6.9.2 Assembly 87
6.10 Oil Cooler Unit and lub. oil lter replacement 88
6.10.1 Oil Cooler unit disassembly 88
6.10.2 Oil lter cartridge replacement 88
6.10.3 Oil Cooler unit assembly 89
6.11 Fuel lter replacement 90
6.11.1 Disassembly 90
6.11.2 Assembly 90
7 INFORMATION FOR DISASSEMBLY 92
7.1 Recommendations for disassembly 92
7.2 EGR circuit disassembly 92
7.2.1 EGR Cooler Unit
92
7.2.2 EGR Valve 93
7.3 Electric components disassembly 93
7.3.1 Electric wiring 93
7.3.2 Starter motor 94
7.3.3 Belt and alternator 95
7.3.4 Sensors and switches 95
7.3.4.1 Oil pressure switch 95
7.3.4.2 Coolant temperature sensor 95
7.3.4.3 Speed sensor 95
7.3.4.4 Camshaft phase sensor 96
7.3.4.5 T-MAP sensor 96
7.3.4.6 Fuel lter water detection sensor 96
7.4 Turbocharger disassembly 96
7.5 Exhaust manifold disassembly 97
7.6 Coolant recirculation components disassembly 97
7.6.1 Oil Cooler manifold 97
7.6.2 Coolant pump 98
7.6.3 Thermostatic valve 98