Kohler KDI Series

7
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_07ED0053029590
INDEX
7.7 Crankshaft and target wheel pulley disassembly 99
7.8 Lubrication circuit disassembly 99
7.8.1 Oil pressure valve 99
7.8.2 Timing system carter oil lling cover 99
7.8.3 Timing system carter 99
7.8.4 Oil pump 100
7.8.5 Oil Cooler Unit and lub. oil lter 100
7.8.6 Oil steam separator unit 101
7.9 Intake manifold disassembly 101
7.10 Fuel system disassembly 102
7.10.1 Fuel return tubes 102
7.10.2 Fuel ow tubes 102
7.10.3 High-pressure fuel lines 102
7.10.4 Common rail 103
7.10.5 Electronic injectors 103
7.10.6 Fuel lter 103
7.10.7 High-pressure fuel injection pump 104
7.11 Timing system gear disassembly 104
7.12 Flange unit disassembly 105
7.12.1 Flywheel 105
7.12.2 Flange bell 105
7.13 Cylinder head unit disassembly 105
7.13.1 Rocker arm cover 105
7.13.2 Rocker arm gudgeon 106
7.13.2.1 Rocker arms 106
7.13.3 Valve rods and bridges 106
7.13.4 Cylinder head 107
7.13.4.1 Valves 107
7.13.4.2 Electronic injector sleeves 108
7.13.4.3 Valve stem gasket 108
7.13.4.4 Lifting eyebolts 108
7.14 Oil sump unit disassembly 109
7.14.1 Oil sump 109
7.14.2 Oil suction pipe 109
7.14.3 Oil steam tube 109
7.15 Short block disassembly 110
7.15.1 Crankshaft gasket ange 110
7.15.2 Piston unit / connecting rod and crankshaft 110
7.15.3 Lower crankcase 111
7.15.4 Crankshaft 112
7.15.5 Piston 112
7.15.5.1 Rings 113
7.15.6 Oil spray nozzles 113
7.15.7 Camshaft 113
7.15.8 Camshaft tappets
113
7.15.9 Crankshaft bushings 114
7.15.10 3rd PTO cover 114
8 INFORMATION ABOUT OVERHAULING AND TUNING 116
8.1 Recommendations for overhauls and tuning 116
8.2 Crankcase 116
8.2.1 Oil tubes check 116
8.2.2 Cylinders Check 117
8.2.3 4-cylinder camshaft housing check 118
8.2.4 4-cylinder camshaft check 118
8.2.5 3-cylinder camshaft housing check 119
8.2.6 3-cylinder camshaft check 119
8.3 Tappets and tappet housings 120
8.3.1 Tappets check 120
8.3.2 Tappet housing check 120
8.4 Crankshaft 121
8.4.1 Dimensional check and overhauling 121
8.4.2 Check the axial clearance of the crankshaft 122