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Kohler KG80R User Manual

Kohler KG80R
56 pages
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Models:
KG80, KG80R, KG100, KG125, KG125R,
KG150, KG150R, KG180, KG200
Industrial Generator Set
TP-7173 10/20a
Maintenance
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Kohler KG80R Specifications

General IconGeneral
Rated Output (Watts)8000
Starting Output (Watts)10000
Fuel TypeGasoline
Voltage120/240V
Run Time at 50% Load12 hours
Starting MethodElectric Start

Summary

Safety Precautions and Instructions

Safety Warning Definitions

Explains DANGER, WARNING, CAUTION, NOTICE hazard levels.

Accidental Starting Prevention

Procedures to prevent unexpected generator startup during service.

Battery Safety Hazards

Sulfuric Acid and Explosion Risks

Hazards associated with battery acid and explosive gases.

Engine and Exhaust System Hazards

Engine Backfire and Flash Fire Risks

Hazards of fuel vapors and backfire during servicing.

Exhaust System Carbon Monoxide Hazard

Risks of carbon monoxide poisoning from exhaust fumes.

Fuel System and Noise Hazards

Explosive Fuel Vapors and Handling

Precautions for handling flammable fuel vapors.

Electrical and Mechanical Hazards

Hazardous Voltage and Moving Parts

Dangers of high voltage and moving components.

Electrical Backfeed and Testing Safety

Risks of backfeed to utility and safe testing procedures.

Equipment Handling and Thermal Hazards

Heavy Equipment Lifting Safety

Proper procedures for lifting the generator set safely.

Hot Parts and Coolant Hazards

Dangers from hot engine/exhaust components and coolant.

Section 1. Service Schedule

1.1 Safety Precautions for Servicing

Critical safety warnings before performing maintenance.

1.2 Generator Set Service Procedures

General procedures for generator set maintenance tasks.

1.2.2 Engine Service

Engine maintenance based on manufacturer's schedule.

Maintenance Schedule by Interval

Detailed schedule of checks and services by frequency.

Section 2. Controller Maintenance

Section 3. ECU Diagnostic Port

Section 4. Alternator Maintenance

Alternator Maintenance Overview

General guidance for alternator maintenance procedures.

Section 5. Gaseous Fuel Systems

Section 6. Lubrication System

Section 7. Air Cleaner System

Section 8. Cooling System

Section 9. Battery System

Battery Safety and General Information

Safety warnings and basic info for battery systems.

Section 10. Storage Procedure

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