IGNITION  SYSTEM 
Several  factors  contribute  to  the  overall  performance  of  an  ignition  system  -  all  components  must 
be  in  good  condition  and  the  spark  must  be  properly  timed. 
Hard  starting, 
low  power  and  erratic  opera- 
tion  can  often  be  attributed  to  faulty  ignition. 
If  poor  ignition  is  suspected,  the  first  thing  to  do  is  to 
determine  if  this  system  is  actually  at  fault. 
A  simple  operational  test  will  determine  this. 
OPERATIONAL  TEST:  Remove  the  high  tension  lead  at  the  spark  plug, 
bend  paper  clip  and  insert  into 
boot  then  hold  the  end  about  l/16”  to  l/8*!  away  (with  insulated  pliers  to  prevent  electrical  shock)  from 
the  cylinder  head  while  cranking  the  engine. 
If  a sharp  snappy  spark  occurs,  the  trouble  is  apparently 
not  in  the  magneto  although  it  could  still  be  attributed  to  a  poor  spark  plug. 
If  no  spark  or  a  very  weak 
spark  occurs, 
ignition  trouble  is  indicated. 
When  checking  out  an  ignition  system,  the  components  most 
commonly  requiring  service  or  adjustment  should  be  checked  first. 
TO 
ENGINE  FlRliG  ORDER 
l-3-4-2 
I 
ON STANDARD 
PLUGS AT  .025" 
I 
FIGURE 5-l 
--  HIGH TENSION LEAD CONNECTIONS - STANDARD MAGNETO 
SPARK  PLUG  SERVICE 
Engine  misfire  or  generally  poor  operation  is  often  caused  by  spark  plugs  in  poor  condition  or 
with  improper  gap  setiing. 
Plugs  fail  for  various  reasons. 
Often  the  porcelain  insulator  cracks  or 
becomes  coated  with  oil,  carbon  or  other  deposits  which  causes  the  high  voltage  ignition  impulse  to 
pass  from  the  center  electrode  to  ground  without  jumping  the  plug  gap.  As’an  engine  operates,  the 
electrodes  are  gradually  burned  or  worn  away. 
In  time,  the  gap  becomes  so  wide  that  the  available 
ignition  voltage  cannot  jump  the  gap  and  the  engine  misses. 
Spark  Plug  Service:  Every  100  hours,  remove  plug, 
check  condition  and  reset  gap.  Good  operating 
conditions  are  indicated  if  plugs  have  a  light  coating  of  gray  or  tan  deposit. 
A  dead  white,  blistered 
coating  could  indicate  overheating. 
A  black  (carbon)  coating  may  indicate  an  *roverrichJt fuel  mixture 
caused  by  clogged  air  cleaner  or  improper  carburetor  adjustment. 
Do  not  sandblast,  wire  brush,  scrape 
or  otherwise  service  plug  in  poor  condition  - 
best  results  are  obtainmh  new  plug. 
Use  Champion  58 
or  equivalent  spark  plugs  with  standard  ignition  and  Kohler  #24Q705-S  with  the  shielded  ignition  system. 
For  gasoline  operation,  set  spark  plug  gap  at  .025*‘, 
or  at  .018”  on  gas  fuel  and  on  shielded  plugs. 
Tighten  plugs  to  22  ft.  tbs.  torque. 
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