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Kohler
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RDC2
Kohler RDC2 Operation Manual
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E
2012,
2013
by
Kohler
Co.
All
rights
reserved.
TP-6810
1
1/13b
KOHLER
CO.
Kohler
,
Wiscons
in
53044
Phone
920-457-4441,
Fax
920-459-1646
Kohler
Power
Systems
Asia
Pacific
Headquarters
7
J
urong
Pier
Road
Singapore
619159
Phone
(65)
6264-6422,
Fax
(65)
6264-6455
For
the
nearest
KOHLER
auth
orized
installation,
service,
and
sales
d
ealer
in
the
US
and
Canada:
Call
1-800-544-2444
or
visit
KOHLERPower
.com
63
Table of Contents
Product Identification Information
2
Table of Contents
3
Safety Precautions and Instructions
5
Introduction
9
Service Assistance
11
Section 1 Service Views
13
Section 2 Generator Set Operation
15
Operating Area
15
Prestart Checklist
15
Exercising the Generator Set
16
Generator Set Operation
16
Local Starting and Stopping
16
Automatic Starting and Stopping
16
Remote Starting and Stopping
16
Engine Start Crank Cycle
16
Engine Cooldown
16
Automatic Operation with Model RXT Transfer Switch
16
Automatic Operation with Model RDT or RSB Transfer Switches
17
Exercise
17
Unloaded Cycle Exercise with Complete System Diagnostics
17
Unloaded Full-Speed Exercise
18
Loaded Full-Speed Exercise (with RXT Only)
18
Shutdown During Exercise
18
Power Failure During Exercise
18
Exerciser Reset
18
Setting the Exerciser at Power-Up
18
Changing the Exercise Setting
19
Faults
22
Warnings
22
Shutdowns
22
ATS Communication Errors
22
Resetting the Controller after a Fault Shutdown
22
Event Log
25
Model RXT Transfer Switch Operation
25
Source Availability
25
ATS Control Sequence of Operation
26
Time Delays
26
ATS Load Control Relay Time Delay
26
Section 3 RDC2 Controller Operation
27
RDC2 Generator Set/Transfer Switch Controller
27
Controls and Indicators
27
Controller Keypad
28
LED Indicators
28
LCD Display
29
Controller Power
30
Battery Charging
30
Changing Settings
30
Controller Menus
32
Main Menu
32
Overview Menu
33
Engine Metering Menu
33
Generator Metering Menu
34
Generator Set Information Menu
35
Genset Run Time Menu
35
Genset System Menu
36
ATS Status Menu
37
ATS Configuration Menu
38
Date and Time Menu
39
Networking Information Menus
40
Networking Status Submenu
41
Networking Configuration Submenu (Oncue Password)
42
RBUS Information Submenu
43
Remote Devices Submenu
44
Programmable Interface Module (PIM) Menus
45
Load Control Menus
46
Section 4 Scheduled Maintenance
47
General Maintenance
47
Service Schedule
48
Lubrication System
49
Oil Specifications
49
Oil Check
49
Oil Additions
49
Oil and Filter Change
49
Air Cleaner
50
Exhaust System
51
Cooling System
51
Checking and Filling Coolant
51
Cooling System Inspection
52
Draining Cooling System
52
Flushing and Cleaning
52
Filling Cooling System
52
Ignition System
53
Battery
54
Storage Procedure
55
Section 5 Troubleshooting
57
Introduction
57
USB Port
57
Fault Messages
57
Circuit Protection
57
Load Circuit Breaker
57
Fuses
57
Controller Internal Circuit Protection
57
Generator Set Troubleshooting
58
Controller Troubleshooting
59
Appendix A Abbreviations
61
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Kohler RDC2 Specifications
General
Brand
Kohler
Model
RDC2
Category
Portable Generator
Language
English
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