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Kohler XT650 Service Manual

Kohler XT650
56 pages
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114 690 01 Rev. G KohlerEngines.com
XT-6, XTR-6, XT6.5, XT650, XT6.75, XT675,
XT-7, XTR-7, XT775, XT8
Service Manual
2 Safety
3 Maintenance
5 Specications
10 Tools and Aids
13 Troubleshooting
17 Air Cleaner/Intake
18 Fuel System
24 Governor System
26 Lubrication System
27 Electrical System
31 Starter System
33 Disassembly/Inspection and Service
45 Reassembly
IMPORTANT: Read all safety precautions and instructions carefully before operating equipment. Refer to operating
instruction of equipment that this engine powers.
Ensure engine is stopped and level before performing any maintenance or service.

Table of Contents

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Questions and Answers:

Kohler XT650 Specifications

General IconGeneral
BrandKohler
ModelXT650
CategoryEngine
LanguageEnglish

Summary

Safety

Safety Precautions and Warnings

Definitions of WARNING, CAUTION, and general safety advice.

Maintenance

Maintenance Schedule

Recommended service intervals for various engine components.

Specifications

Troubleshooting

Troubleshooting Guide and Common Issues

Lists common engine problems, their possible causes, and conclusions.

Specific Troubleshooting Tests

Detailed instructions for crankcase vacuum, compression, and leakdown tests.

Lubrication System

Electrical System

Disassembly, Inspection, and Service

External Engine Components and Initial Disassembly

Steps for removing external components like covers, carburetors, and fuel tank.

Cylinder Head and Valve Service

Procedures for removing, inspecting, and servicing cylinder head and valves.

Crankcase, Piston, and Crankshaft Service

Instructions for disassembling and inspecting crankcase, piston, rings, and crankshaft.

Reassembly

Crankcase and Piston/Rod Reassembly

Steps for installing crankshaft, piston, connecting rod, and oil pan.

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