Kolpin 2731 - User Manual

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Summary

ASSEMBLY; OWNERS MANUAL

BEFORE YOU BEGIN

Important introductory steps and recommendations before starting installation.

TOOLS REQUIRED FOR INSTALLATION

List of tools necessary for the assembly process.

SAFETY INFORMATION

Crucial safety guidelines and warnings to be understood before assembly and operation.

KIT CONTENTS

Lists all parts included in the kit with their respective quantities and part numbers.

INSTALLATION PREP

Steps to prepare the vehicle and workspace before starting the windshield installation.

INSTALLATION STEPS

Detailed instructions on how to physically mount the windshield onto the UTV.

FASTENER TORQUE SPECIFICATIONS

Specifies the correct torque values for fasteners during installation.

ONE YEAR LIMITED WARRANTY

Details the warranty coverage and conditions for the product.

Summary

ASSEMBLY; OWNERS MANUAL

BEFORE YOU BEGIN

Important introductory steps and recommendations before starting installation.

TOOLS REQUIRED FOR INSTALLATION

List of tools necessary for the assembly process.

SAFETY INFORMATION

Crucial safety guidelines and warnings to be understood before assembly and operation.

KIT CONTENTS

Lists all parts included in the kit with their respective quantities and part numbers.

INSTALLATION PREP

Steps to prepare the vehicle and workspace before starting the windshield installation.

INSTALLATION STEPS

Detailed instructions on how to physically mount the windshield onto the UTV.

FASTENER TORQUE SPECIFICATIONS

Specifies the correct torque values for fasteners during installation.

ONE YEAR LIMITED WARRANTY

Details the warranty coverage and conditions for the product.

The Kolpin Outdoors UTV Windshield Rear Panel, Part # 2731, is designed specifically for the Polaris Ranger 800 XP. This accessory serves as a rear panel for the UTV, offering protection and enclosure for the vehicle's occupants. The manual emphasizes that Kolpin windshields are built for durability and are expected to last for years with proper installation, care, and maintenance.

Function Description:

The primary function of this device is to provide a rear panel enclosure for the Polaris Ranger 800 XP. This panel helps to protect the occupants from elements such as wind, dust, and debris coming from the rear of the vehicle. By enclosing the rear, it can also contribute to a more comfortable riding experience, especially in conjunction with a front windshield. The design integrates with the existing structure of the UTV, specifically around the headrest and backrest areas, to create a secure and stable fit.

Important Technical Specifications:

Compatibility: Specifically designed for Polaris Ranger 800 XP.
Part Number: 2731.
Fasteners: Utilizes M6 Button Head screws (18mm and 26mm), M6 Lock Washers, M6 Flange Lock Nuts, and M6 Dome Shoulder Washers for installation.
Torque Specification: 6MM fasteners require a torque of 7 ft. lbs. (9 Nm).
Material: The main panel is a "Windshield" (Item 1 in Kit Contents), implying a transparent or translucent material, likely polycarbonate or acrylic, known for its impact resistance and clarity.
Assembly Time: Approximately 30 minutes for installation.
Tools Required: 4 mm hex socket or hex key, 10mm Combination Wrench, 25 Torx.

Usage Features:

Enhanced Protection: Provides a barrier against rearward elements, improving rider comfort and safety.
Integrated Design: Engineered to fit seamlessly with the Polaris Ranger 800 XP's existing roll cage and seat structure.
Secure Mounting: The panel is secured using a combination of bolts, washers, and nuts, ensuring a stable attachment that can withstand typical UTV operating conditions.
Two-Person Installation Recommended: The manual suggests that two people are highly recommended for proper installation, which indicates the size or handling requirements of the panel.
Pre-Installation Cleaning: Users are advised to ensure the vehicle is clean and free of debris before installation to facilitate a smooth process and proper fit.
Directional References: All directions (right and left) are given from the perspective of the rider sitting on the machine, simplifying the installation steps.

Maintenance Features:

Periodic Fastener Checks: The manual emphasizes the importance of periodically checking all fasteners for wear and tightness. This is crucial for maintaining the integrity and safety of the installed panel.
Replacement/Re-torque: Users are instructed to replace or re-torque fasteners as necessary, ensuring the panel remains securely attached.
Cleaning: Although not explicitly detailed for the rear panel, the general safety information for windshields highlights the need to drive with clean windshields for visibility, implying regular cleaning of the panel to maintain its condition and transparency (if applicable).
Warranty: The product comes with a One Year Limited Warranty, covering defects in material or workmanship from the purchase date. This encourages proper maintenance and provides recourse for manufacturing defects.
Hardware Replacement: In case of lost parts due to loosening or improper maintenance, the manual notes that such instances are not covered under warranty. It also advises replacing hardware with minimum metric class 8.8 specification if local sourcing is necessary, indicating the quality standard for replacement parts.
Protective Film Removal: Before installation, users must peel off the protective film from both the inside and outside surfaces of the panel, which is a standard procedure for maintaining the panel's finish until installation.