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Komatsu D275A-5 - User Manual

Komatsu D275A-5
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ROPS canopy:*
Weight . . . . . . . . . . . . . . . . 650 kg 1,430 lb
Roof dimensions
Length . . . . . . . . . . . . . . . 1405 mm 4'7"
Width . . . . . . . . . . . . . . . . 2035 mm 6'8"
Height from
compartment floor . . . . . . . 1830 mm 6'0"
*Meets ISO 3471 and SAE J1040 APR88, ROPS
standards, as well as ISO 3449 FOPS standard
Additional ground
pressure . . 2.0 kPa 0.02 kg/cm
2
0.28 psi
Steel Cab:
Weight. . . . . . . . . . . . . . . . . . 415 kg 910 lb
Dimensions:
Length. . . . . . . . . . . . . . . 1790 mm 5'10"
Width . . . . . . . . . . . . . . . . 1455 mm 4'9"
Height from compartment
floor to ceiling . . . . . . . . . . 1530 mm 5'0"
Additional ground
pressure . . 1.0 kPa 0.01 kg/cm
2
0.14 psi
Variable giant ripper:
Variable, parallelogram single-shank ripper
ideal for ripping up tough material. Ripping
angle is variable. Ripping depth is adjustable
in three stages by a hydraulically controlled
pin puller.
Weight (including hydraulic
control unit) . . . . . . . . . 3600 kg 7,940 lb
Beam length . . . . . . . . . . . . . 1252 mm 4'1"
Maximum lift above ground . 1195 mm 3'11"
Maximum digging depth . . . . 1420 mm 4'8"
Additional ground
pressure . . 7.8 kPa 0.88 kg/cm
2
1.14 psi
Multi-shank ripper:
Hydraulically controlled parallelogram ripper
with three shanks. Ripping angle available
stepless adjustable.
Weight (including hydraulic
control unit) . . . . . . . . . 4462 kg 9,840 lb
Beam length . . . . . . . . . . . . . 2495 mm 8'2"
Maximum lift above ground . . . 955 mm 3'2"
Maximum digging depth . . . . 900 mm 2'11"
Additional ground
pressure . . 9.8 kPa 0.10 kg/cm
2
1.42 psi
CEN00024-01 Printed in Japan 200807 IP.AD (10)
www.Komatsu.com Materials and specifications are subject to change without notice
is a trademark of Komatsu Ltd. Japan
Alternator 75 ampere/24V
Backup alarm
Batteries 170 Ah/2 x 12V
Blower fan
Decelerator pedal
Dry-type air cleaner with dust evacuator
and dust indicator
Final drive case wear guard
Hinged front mask
Hinged underguard with front pull hook
Hydraulic track adjusters
Lighting system (including four front
and two rear lights)
Torque converter
Muffler with rain cap
Palm lever steering control
Radiator reserve tank
ROPS brackets
Segmented sprockets
Shoes, 610 mm 24" extreme service,
single-grouser
Seven-roller track frames
Starting motor 11 kW/24 V
Suspension seat, synthetic leather
TORQFLOW transmission
Tr ack roller guards
War ning horn
Wet steering clutches/brakes
Air conditioner with heater and defroster
Alternator 90 ampere/24 V
Batteries 200 Ah/2 x 12V
Car stereo
Counterweight
Dual tilt dozer
Fire extinguisher
Hitch
Hydraulics for ripper
Light for ripper point
Mirror, rearview
Panel cover
Perforated side covers
Perforated single radiator mask
Pusher plate
Seat belt
Shoes:
710 mm 28"
760 mm 30"
Spill guard for semi-U dozer
Spill guard for U-dozer
Sun visor
Suspension seat
—Fabric seat
—Fabric seat, high backrest
Strengthened Semi-U blade
Strengthened U blade
Tr ack shoe slip control system
Vandalism protection kit
STANDARD EQUIPMENT
OPTIONAL EQUIPMENT
NET HORSEPOWER
306 kW 410 HP
OPERATING WEIGHT
49850 kg 109,900 lb
Photo may include optional equipment
D275A-5
C
RAWLER
D
OZER
D
275A
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Summary

D275 A-5 Crawler Dozer WALK-AROUND

New Hexagonal Designed Cab

Features spacious interior, excellent visibility, and advanced control systems for operator comfort.

Hydrostatic Driven Engine Cooling Fan

Automatically controlled fan reduces fuel consumption and operating noise.

Preventative Maintenance Features

Centralized service station, enclosed hydraulic piping, and modular power train design.

Simple Hull Frame

Monocoque track frame with pivot shaft ensures greater reliability.

Large Blade Capacities

Offers Semi-U and Full-U dozer options with high production capacity.

Low-drive, long-track, Seven Roller Undercarriage

Ensures outstanding gradeability, stability, and longevity.

K-Bogie Undercarriage System

Improves traction, durability, and operator comfort with oscillating bogies.

Rippers (Option)

Offers variable giant and multi-shank ripper options for enhanced productivity.

PCCS (Palm Command Control System)

Human-Machine Interface

Ergonomic design with joysticks for travel and blade control for complete operator control.

Palm Command PPC Controlled Blade Control Joystick

Provides precise blade control via PPC valve and joystick for fine adjustments.

Height Adjustable Blade Control Armrest

Adjustable armrest offers optimal operator posture and arm support.

Position Adjustable Ripper Control Lever

Adjustable lever position for optimum operator posture during ripping operations.

Fuel Control Dial

Electric signal control for engine revolution, simplifying operation and maintenance.

Power Train Electronic Control System

ECMV Controlled Transmission

Automatically adjusts clutch engagement for smooth, shockless shifts and improved reliability.

ECMV Controlled Steering Clutches;Brakes

Electronically controls steering for smooth operation, reducing counter-steering on slopes.

Preset Travel Speed Selection Function

Allows selection of three preset travel speed patterns for efficient operation.

Auto Downshift Function

Automatically downshifts to optimize gear speed for fuel efficiency and productivity.

PRODUCTIVITY FEATURES

Engine Performance

Komatsu SDA6D140E engine delivers 306 kW (410 HP) for superior ripping and dozing.

K-Bogie Undercarriage System

Improves traction, balance, and durability by reducing impact loading on components.

Large Blade Capabilities

High-capacity Semi-U and U dozer blades for outstanding production and durability.

Ripper Options

Variable giant and multi-shank rippers offer easy operation and high penetration force.

WORKING ENVIRONMENT

Operator Comfort Features

Quiet, comfortable environment with excellent visibility and ergonomic controls.

Comfortable Ride with Cab Damper Mounting and K-Bogie Undercarriage

New cab damper and K-bogie system absorb shocks and vibration for a quiet ride.

New Suspension Seat

Provides excellent support and riding comfort with adjustable fore and aft travel.

EASY MAINTENANCE

Preventative Maintenance Features

Conveniently located points for quick and easy inspections and maintenance.

Monitor With Self-Diagnostic Function

Detects abnormalities, displays warnings, and provides diagnostic information.

Enclosed Hydraulic Piping

Housed in the push arm for damage protection from materials.

Low Maintenance Costs

Features modular power train, maintenance-free disc brakes, and improved track links.

SPECIFICATIONS

Engine Specifications

Details Komatsu SDA6D140E engine performance, displacement, and lubrication.

Steering System Specifications

Describes PCCS lever control and wet multiple-disc steering clutches/brakes.

Torqflow Transmission Specifications

Details the water-cooled torque converter and hydraulic clutch transmission.

Undercarriage System Specifications

Explains the K-bogie system, extreme service shoes, and track lubrication.

Hydraulic System Specifications

Covers CLSS, hydraulic pump capacity, control valves, and cylinders.

Dozer Equipment Specifications

Lists blade capacities, dimensions, ground pressure, and weight for different dozer types.

Summary

D275 A-5 Crawler Dozer WALK-AROUND

New Hexagonal Designed Cab

Features spacious interior, excellent visibility, and advanced control systems for operator comfort.

Hydrostatic Driven Engine Cooling Fan

Automatically controlled fan reduces fuel consumption and operating noise.

Preventative Maintenance Features

Centralized service station, enclosed hydraulic piping, and modular power train design.

Simple Hull Frame

Monocoque track frame with pivot shaft ensures greater reliability.

Large Blade Capacities

Offers Semi-U and Full-U dozer options with high production capacity.

Low-drive, long-track, Seven Roller Undercarriage

Ensures outstanding gradeability, stability, and longevity.

K-Bogie Undercarriage System

Improves traction, durability, and operator comfort with oscillating bogies.

Rippers (Option)

Offers variable giant and multi-shank ripper options for enhanced productivity.

PCCS (Palm Command Control System)

Human-Machine Interface

Ergonomic design with joysticks for travel and blade control for complete operator control.

Palm Command PPC Controlled Blade Control Joystick

Provides precise blade control via PPC valve and joystick for fine adjustments.

Height Adjustable Blade Control Armrest

Adjustable armrest offers optimal operator posture and arm support.

Position Adjustable Ripper Control Lever

Adjustable lever position for optimum operator posture during ripping operations.

Fuel Control Dial

Electric signal control for engine revolution, simplifying operation and maintenance.

Power Train Electronic Control System

ECMV Controlled Transmission

Automatically adjusts clutch engagement for smooth, shockless shifts and improved reliability.

ECMV Controlled Steering Clutches;Brakes

Electronically controls steering for smooth operation, reducing counter-steering on slopes.

Preset Travel Speed Selection Function

Allows selection of three preset travel speed patterns for efficient operation.

Auto Downshift Function

Automatically downshifts to optimize gear speed for fuel efficiency and productivity.

PRODUCTIVITY FEATURES

Engine Performance

Komatsu SDA6D140E engine delivers 306 kW (410 HP) for superior ripping and dozing.

K-Bogie Undercarriage System

Improves traction, balance, and durability by reducing impact loading on components.

Large Blade Capabilities

High-capacity Semi-U and U dozer blades for outstanding production and durability.

Ripper Options

Variable giant and multi-shank rippers offer easy operation and high penetration force.

WORKING ENVIRONMENT

Operator Comfort Features

Quiet, comfortable environment with excellent visibility and ergonomic controls.

Comfortable Ride with Cab Damper Mounting and K-Bogie Undercarriage

New cab damper and K-bogie system absorb shocks and vibration for a quiet ride.

New Suspension Seat

Provides excellent support and riding comfort with adjustable fore and aft travel.

EASY MAINTENANCE

Preventative Maintenance Features

Conveniently located points for quick and easy inspections and maintenance.

Monitor With Self-Diagnostic Function

Detects abnormalities, displays warnings, and provides diagnostic information.

Enclosed Hydraulic Piping

Housed in the push arm for damage protection from materials.

Low Maintenance Costs

Features modular power train, maintenance-free disc brakes, and improved track links.

SPECIFICATIONS

Engine Specifications

Details Komatsu SDA6D140E engine performance, displacement, and lubrication.

Steering System Specifications

Describes PCCS lever control and wet multiple-disc steering clutches/brakes.

Torqflow Transmission Specifications

Details the water-cooled torque converter and hydraulic clutch transmission.

Undercarriage System Specifications

Explains the K-bogie system, extreme service shoes, and track lubrication.

Hydraulic System Specifications

Covers CLSS, hydraulic pump capacity, control valves, and cylinders.

Dozer Equipment Specifications

Lists blade capacities, dimensions, ground pressure, and weight for different dozer types.

Overview

The Komatsu D275A-5 is a powerful and versatile crawler dozer, designed for heavy-duty earthmoving and ripping operations. It features a Komatsu SDA6D140E 4-stroke, water-cooled, direct injection, turbocharged, and aftercooled engine, delivering a net horsepower of 306 kW (410 HP) at 2000 rpm. This engine is designed to meet EPA/CARB Tier II, EU, and Japan regulations, emphasizing fuel efficiency and reduced noise and vibration through rubber cushion mounting. The total piston displacement is 15.24 liters (930 in³).

Important Technical Specifications:

  • Engine: Komatsu SDA6D140E, 306 kW (410 HP) at 2000 rpm.
  • Operating Weight: 49850 kg (109,900 lb), including Semi-U tilt dozer, giant ripper, steel cab, ROPS, operator, standard equipment, and full fluid capacities.
  • Blade Capacities:
    • Semi-U Dozer: 13.7 m³ (17.9 yd³)
    • Full-U Dozer: 16.6 m³ (21.7 yd³)
  • Transmission: Komatsu TORQFLOW transmission, a water-cooled, 3-element, 1-stage, 1-phase torque converter with a planetary gear, multiple-disc clutch transmission. It offers three forward and three reverse speeds, with maximum speeds of 11.2 km/h (7.0 mph) forward and 14.9 km/h (9.3 mph) reverse.
  • Undercarriage: K-Bogie System with seven-roller track frames, lubricated track rollers, and extreme service shoes. Standard shoe width is 610 mm (24") single-grouser, providing a ground contact area of 42456 cm² (6,580 in²) and a ground pressure of 118 kPa (1.20 kg/cm²). Optional shoe widths of 710 mm (28") and 760 mm (30") are available for different ground pressure requirements.
  • Hydraulic System: Closed-center load sensing system (CLSS) with a plunger-type hydraulic pump (230 ltr/min or 60.8 U.S. gal/min capacity) and a relief valve setting of 27.5 MPa (280 kg/cm²). It features double-acting piston hydraulic cylinders for blade lift (120 mm bore), blade tilt (180 mm bore), ripper lift (180 mm bore), and ripper tilt (160 mm bore).
  • Fuel Tank Capacity: 840 ltr (222 U.S. gal).

Usage Features:

The D275A-5 is designed for optimal operator control and comfort, enhancing productivity.

  • PCCS (Palm Command Control System): This ergonomic control system provides a relaxed posture and superb fine control. The left-hand joystick controls travel (forward/reverse and steering), with transmission gear shifting via thumb push buttons. The blade control joystick uses a PPC (Proportional Pressure Control) valve for superb fine control, including dual tilt and pitch operations when equipped with the optional dual tilt dozer. The ripper control lever is also position-adjustable for optimal posture during ripping.
  • New Hexagonal Designed Cab: Offers a spacious interior, excellent visibility through large tinted glass windows, and a comfortable ride due to a new cab damper and K-bogie undercarriage. It can be optionally pressurized to prevent dust entry and includes a high-capacity air conditioning system. The travel control console is integrated with the operator seat and features adjustable armrests.
  • Electronic Control System: The power train electronic control system ensures smooth and soft operation. The ECMV (Electronic Controlled Modulation Valve) controls the transmission and steering clutches/brakes, automatically adjusting clutch engagement based on travel conditions, load, and incline. This results in smooth, shockless operation, improved component reliability, and enhanced operator comfort.
  • Preset Travel Speed Selection: Allows the operator to select among three preset patterns (F1-R2, F2-R2, and manual shift) for forward and reverse travel, reducing gear shifting time during repetitive round-trip operations.
  • Auto Downshift Function: The controller automatically downshifts to optimize gear speed when load is applied and travel speed is reduced, providing high fuel efficiency and productivity without manual intervention.
  • Hydrostatic Driven Engine Cooling Fan: Automatically controlled based on coolant and hydraulic oil temperature, reducing fuel consumption and operating noise levels.
  • Extra-low Machine Profile: Contributes to excellent machine balance and a low center of gravity.
  • Large Blade Capacities: Semi-U and Full-U dozer options provide outstanding production, with high-tensile-strength steel incorporated for increased durability.
  • Rippers (Optional):
    • Variable Giant Ripper: A parallelogram single-shank ripper ideal for tough material. It features a long sprocket center-to-ripper point distance, variable ripping angle, and three-stage depth adjustment via a hydraulically controlled pin puller.
    • Multi-shank Ripper: A hydraulically controlled parallelogram ripper with three shanks.
  • K-Bogie Undercarriage System: This system ensures consistent effective track length on the ground, minimizing shoe slippage and maximizing traction. It also provides excellent machine balance, stable blade and ripper penetration force, and improved component durability by reducing impact loading and improving track chain alignment. The oscillating bogies with two fulcrums and increased track roller vertical travel reduce vibration and shock, enhancing riding comfort over rough terrain.

Maintenance Features:

The D275A-5 is designed for easy and quick preventative maintenance to ensure long service life.

  • Centralized Service Station: Power train oil filter, power train oil level gauges, and hydraulic tank are conveniently arranged on the right side of the machine.
  • Modular Power Train Design: Power train components are sealed in a modular design, allowing for dismounting and mounting without oil spillage.
  • Oil Pressure Checking Ports: Centralized ports for power train components facilitate quick and simple diagnosis.
  • Maintenance-Free Disc Brakes: Wet disc brakes require less maintenance.
  • Enlarged Engine Room: Increased engine hood height facilitates maintenance of the engine and related equipment.
  • Gull-wing Engine Side Covers (Optional): These covers provide an enlarged opening area for easier engine maintenance and filter replacement. They are made of a thick one-piece structure with a bolt-on catch for improved durability.
  • Enclosed Hydraulic Piping: Hydraulic piping for the blade tilt cylinder is completely housed in the push arm, protecting it from damage.
  • New Track Link Design: Increased link tread and link height, along with an improved track guiding guard shape, enhance undercarriage life and reduce maintenance man-hours during pin and bushing turning.
  • Monitor With Self-Diagnostic Function: The monitor displays check-before-starting and caution items, identifies abnormalities with blinking warning lights and an audible buzzer, and displays engine rpm and gear speed during operation. It also shows user codes and service meter readings for troubleshooting.

Komatsu D275A-5 Specifications

General IconGeneral
BrandKomatsu
ModelD275A-5
CategoryTractor
LanguageEnglish

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