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Komatsu GALEO D155AX-5 User Manual

Komatsu GALEO D155AX-5
286 pages
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Table of Contents

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Komatsu GALEO D155AX-5 Specifications

General IconGeneral
BrandKomatsu
ModelGALEO D155AX-5
CategoryConstruction Equipment
LanguageEnglish

Summary

FOREWORD

Safety Information Overview

Explains signal words, safety labels, and pictograms for hazard communication.

Necessary Information for Service

Details on identification plates, serial numbers, and distributor information for service requests.

California Proposition 65 Warning

Provides warnings regarding cancer and reproductive harm from diesel engine exhaust.

Manual Handling and Storage

Guidelines for storing the operation and maintenance manual and handling it.

Emission Control Warranty Statement

Details warranty statement for emission control, applicable to Canada.

Introduction to the Machine

Overview of the machine's intended use, directions, and break-in procedures.

Identification Plates and Locations

Locates machine and engine serial number plates and related identification details.

Serial Number and Distributor Information

Table for entering serial numbers and distributor contact details.

SAFETY

Safety Labels and Pictograms

Details on safety labels used on the machine and their meanings.

General Safety Precautions

Covers safety rules, hazard awareness, and general precautions for safe operation.

Machine Operation Safety

Focuses on safe practices during machine operation, travel, and parking.

Maintenance Safety

Essential safety measures and precautions for performing maintenance tasks.

Safety Rules and Hazard Awareness

Fundamental safety rules, including hazard identification and personal protective equipment.

Safe Operation Practices

Precautions before starting, during operation, and in cold weather conditions.

Pre-Operation and Starting Safety

Covers checks before operation, starting procedures, and initial warm-up.

Safe Travel and Parking

Guidelines for safe machine movement, traveling on slopes, and parking.

System-Specific Safety Precautions

Safety measures for handling accumulators, high-pressure systems, and electrical components.

OPERATION

Controls and Gauges Overview

Explains the layout and function of the machine's controls and instrument panel.

Pre-Start and Starting Procedures

Details checks before starting the engine and procedures for normal and cold weather starts.

Operation Procedures

Covers post-start checks, warm-up, traveling, steering, and parking operations.

Work Equipment Operations

Instructions for operating the ripper and bulldozer attachments, including adjustments.

Undercarriage Life Tips

Guidance on operation methods and inspection for extending undercarriage life.

Transportation Procedures

Safe practices for loading, unloading, lifting, and transporting the machine.

Cold Weather Operation

Precautions and procedures for operating the machine in low temperatures.

Troubleshooting Overview

Covers common problems, their causes, and remedies for fuel, battery, electrical, and monitor issues.

Machine Controls and Gauges

Details on the front panel, gauges, switches, lamps, and operator controls.

Front Panel and Monitor Explanations

Explanation of gauges, displays, and indicator lamps on the front panel.

Operator Controls and Levers

Details on fuel control, joystick, pedals, parking lever, and work equipment controls.

Normal and Cold Weather Starting

Step-by-step procedures for starting the engine under normal and cold conditions.

Warm-up and Initial Operation

Procedures and checks after starting the engine, including warm-up and initial operation.

Traveling and Steering

Instructions on safe machine traveling, steering, and turning techniques.

Slope Operation Precautions

Guidance on operating on slopes, including fuel and oil level considerations.

Ripper Operation

Methods for operating the ripper, including adjustments and techniques for different ground conditions.

Bulldozer Work Modes

Explains different bulldozer operations like dozing, smoothing, and cutting hard ground.

Fuel System Troubleshooting

Steps for bleeding air from the fuel system after running out of fuel.

Battery and Electrical Troubleshooting

Troubleshooting for battery discharge, charging, booster starting, and electrical issues.

Monitor Panel Error Codes

Explanation of error codes displayed on the monitor panel and recommended actions.

Engine and Chassis Issues

Troubleshooting guide for common problems related to the engine and chassis.

MAINTENANCE

Guides to Maintenance

General guidance on performing inspections, using genuine parts, and handling fluids.

Outlines of Service

Overview of handling oils, fuels, coolants, filters, and electrical systems.

Wear Parts and Tightening Torques

List of wear parts, their replacement intervals, and standard tightening torques.

Periodic Replacement of Safety Critical Parts

Schedule for replacing critical safety parts to ensure machine reliability.

Maintenance Schedule

Detailed schedule for maintenance tasks based on operating hours.

Service Procedures - 250 Hour

Maintenance tasks to be performed after the first 250 hours of operation.

Service Procedures - 500 Hour

Maintenance tasks to be performed every 500 hours of operation.

Service Procedures - 1000 Hour

Maintenance tasks to be performed every 1000 hours of operation.

Service Procedures - 2000 Hour

Maintenance tasks to be performed every 2000 hours of operation.

Service Procedures - 4000 Hour

Maintenance tasks to be performed every 4000 hours of operation.

Service Procedures - 8000 Hour

Maintenance tasks to be performed every 8000 hours of operation.

Fluid Handling and Specifications

Guidelines for handling engine oil, fuel, coolant, and lubricants based on ambient temperature.

Filter and Hydraulic System Service

Procedures for servicing filters, hydraulic circuits, and related components.

Fuel Filter Replacement

Step-by-step instructions for replacing the fuel filter cartridge.

Power Train Oil Change

Procedure for changing oil in the power train case and washing strainers.

Hydraulic Tank Oil Change

Procedure for changing oil in the hydraulic tank and replacing the filter element.

High-Pressure Clamp Checks

Checks for looseness of high-pressure clamps and hardening of rubber components.

SPECIFICATIONS

Machine Specifications

Technical specifications for the D155AX-5 Bulldozer, including dimensions and performance data.

ATTACHMENTS, OPTIONS

General Precautions for Attachments

Safety precautions related to installing and using attachments not specified by Komatsu.

Introduction to Attachments

Overview of available attachments and options, including track shoes and ripper points.

Headrest and Lock Cap Handling

Instructions for adjusting the headrest and operating lock-type caps.

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