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Komatsu D375A-8 User Manual

Komatsu D375A-8
466 pages
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D375A
-8
SERIAL NUMBER
D375A-8 - 80001
and up
BULLDOZER
Unsafe use of this machine may cause serious injury or
death. Operators and maintenance personnel must read
this manual before operating or maintaining this
machine. This manual should be kept inside the cab for
reference and periodically reviewed by all personnel who
will come into contact with the machine.
Operation &
Maintenance Manual
EENAM03603
WARNING
ORIGINAL INSTRUCTIONS

Table of Contents

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Komatsu D375A-8 Specifications

General IconGeneral
Engine ModelKomatsu SAA6D170E-7
Number of Forward Gears3
Number of Reverse Gears3
Gross Power257 kW
Net Horsepower468 hp
Blade Width3, 700 mm
Blade Capacity12.5 m³
Track Gauge2, 540 mm
Track Length3, 600 mm

Summary

FOREWORD

READ THIS MANUAL

Details operation and maintenance methods for safe machine use. Understand precautions and warnings before operation.

KOMATSU MACHINE OPERATOR PRIVACY POLICY

Governs the processing of personal data for operators using Komatsu machines with Machine Monitoring Systems (MMS).

SAFETY INFORMATION

Explains signal words and the Safety Alert Symbol to identify important safety messages in manuals and on machines.

NOISE

Details machine noise levels affixed on the machine, measured according to ISO 6396.

VIBRATION LEVELS

Specifies vibration levels for earth-moving machines, hands/arms, and body acceleration values as per EN12096.

INTRODUCTION

Covers machine specifications, main uses like dozing, and visibility from the operator's seat.

ENGINE TECHNOLOGY TO CONFORM EXHAUST GAS EMISSION

Explains engine technology using Komatsu Diesel Particulate Filter (KDPF) to conform EPA Tier4 Final emission regulations.

PRODUCT INFORMATION

Provides information on product identification numbers (PIN) and machine serial number plates.

SERIAL PLATE

Details the components of the serial plate, including machine designation, serial number, and manufacturer.

DECLARATION OF CONFORMITY

Declares that the machine fulfills relevant EC Directives, including Machinery and EMC directives.

SAFETY

SAFETY LABELS

Guidance on handling warning signs and safety labels, ensuring they are clean, readable, and replaced if damaged.

GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE

Covers essential safety rules for operation, inspection, and maintenance to prevent injury or death.

PRECAUTIONS FOR OPERATION

Details safety measures for jobsite conditions, loose ground, high-voltage cables, and visibility.

PRECAUTIONS FOR MAINTENANCE

Outlines safety procedures before starting inspection and maintenance, workplace cleanliness, and personnel safety.

OPERATION

GENERAL VIEW

Provides a general overview of the machine, identifying key components like the blade, cab, and ripper.

EXPLANATION OF COMPONENTS

Explains necessary devices for operating the machine, including the machine monitor and its displays.

BASIC OPERATION OF MACHINE MONITOR

Details the basic operation of the machine monitor, including screens displayed when starting the engine.

WARNING DISPLAY

Explains action level displays (L01-L04) and caution lamps on the machine monitor, indicating machine abnormalities.

PROCEDURES FOR MANUAL STATIONARY REGENERATION

Step-by-step guide for performing manual stationary regeneration of the KDPF system to clear soot accumulation.

PROCEDURE FOR AFTERTREATMENT DEVICES REGENERATION DISABLE SETTING

Instructions on how to disable or stop automatic aftertreatment devices regeneration to prevent fire hazards.

MACHINE WITH MINING SPECIFICATION

Covers general precautions, starting engine with jumper cables, and switches specific to mining specification machines.

HANDLE HYDRAULIC TYPE LADDER

Provides instructions for operating, lowering, storing, and troubleshooting the hydraulic type ladder.

METHOD FOR USING DUAL TILT DOZER EFFECTIVELY

Explains blade states (Single/Dual tilt) and pitch operations (Rearward, Straight, Forward) for effective dozer use.

RECOMMENDED WORKING MODES FOR WORKS

Suggests optimal working modes (gear shift, operating modes) based on soil conditions and work types.

METHOD FOR CHANGING GEARSHIFT MODE

Details how to switch between Automatic, Manual, and Shoe Slip Control modes for optimal gear selection.

TRANSPORTATION

TRAVEL ON ROAD

Guidelines for traveling the machine on paved roads, including road surface protection.

PRECAUTIONS FOR TRANSPORTING MACHINE

Advises observing laws, regulations, and ensuring safety when transporting the machine.

TRANSPORTATION PROCEDURE

Details the procedure for transporting the machine, considering weight and dimensions.

LOADING AND UNLOADING WITH TRAILER

Provides critical safety warnings and step-by-step procedures for safely loading and unloading the machine.

METHOD FOR LIFTING MACHINE

Outlines safety precautions and procedures for lifting the machine using slings, emphasizing crane operator qualifications.

COLD WEATHER OPERATION

COLD WEATHER OPERATION INFORMATION

Provides information on challenges with low temperatures and coolant freezing, and suggests following instructions.

FUEL AND LUBRICANTS

Recommends using low viscosity fuel and oil for all components in cold weather for optimal performance.

COOLANT

Details coolant toxicity, handling precautions, and recommends Non-Amine Engine Coolant (AF-NAC).

BATTERY

Warns about battery hazards including flammable gas, electrolyte dangers, and explosion risks.

PRECAUTIONS AFTER DAILY WORK COMPLETION

Offers crucial advice for preventing machine freezing and damage after daily work in cold conditions.

AFTER COLD WEATHER SEASON

Provides guidance on actions to take when the weather becomes warmer after the cold season.

PRECAUTIONS FOR LONG-TERM STORAGE

PREPARATION FOR LONG-TERM STORAGE

Details steps for preparing the machine for storage longer than one month, including cleaning and lubrication.

MAINTENANCE DURING LONG-TERM STORAGE

Explains the essential rust-prevention operation required for machines stored indoors.

STARTING MACHINE AFTER LONG-TERM STORAGE

Provides instructions for re-using the machine after long-term storage, including pre-use checks.

TROUBLES AND ACTIONS

ACTIONS WHEN RUNNING OUT OF FUEL

Covers procedures for restarting the engine after running out of fuel, including bleeding the fuel system.

PRECAUTIONS FOR TOWING MACHINE

Provides critical safety warnings and procedures for towing a disabled machine or being towed.

PRECAUTIONS FOR DISCHARGED BATTERY

Details safety warnings and procedures for handling and charging discharged batteries to prevent explosion.

PRECAUTIONS FOR CHARGING BATTERY

Explains correct procedures and warnings for charging a battery to prevent explosion and damage.

START ENGINE WITH JUMPER CABLES

Provides step-by-step instructions and safety precautions for starting the engine using jumper cables.

PHENOMENA AND ACTIONS FOR ELECTRICAL SYSTEM

Lists common electrical system problems, their causes, and recommended remedies.

PHENOMENA AND ACTIONS FOR CHASSIS

Details chassis-related problems, their causes, and recommended actions for repair.

PHENOMENA AND ACTIONS FOR ENGINE RELATED PARTS

Covers engine-related issues, their causes, and recommended remedies.

IF MACHINE MONITOR SHOWS WARNING DISPLAY

Explains how to interpret warning displays on the machine monitor and take corrective actions.

MAINTENANCE

PRECAUTIONS FOR MAINTENANCE

General precautions before performing any inspection or maintenance not found in this manual.

CHECK SERVICE METER READING

Instructions to check the service meter daily for upcoming maintenance items.

OUTLINE OF MAINTENANCE

Provides an overview of maintenance, including recommended parts, oils, fuels, and coolants.

FILTER

Explains the importance of filters, replacement intervals, and handling precautions.

STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS

Lists standard tightening torques for metric nuts and bolts to ensure proper assembly and prevent damage.

MAINTENANCE SCHEDULE

Presents a comprehensive schedule for maintenance intervals, from initial 250 hours to 9000 hours.

MAINTENANCE PROCEDURE

Details specific maintenance procedures, including initial 250-hour tasks and 'when required' items.

EVERY 500 HOURS MAINTENANCE

Covers maintenance tasks required every 500 operating hours, including oil and filter changes.

EVERY 1000 HOURS MAINTENANCE

Outlines maintenance tasks required every 1000 operating hours, focusing on power train and hydraulic systems.

EVERY 2000 HOURS MAINTENANCE

Details maintenance tasks for every 2000 operating hours, including hydraulic oil and filter replacements.

EVERY 4000 HOURS MAINTENANCE

Covers maintenance for every 4000 operating hours, such as KDPF cleaning and high-pressure piping checks.

EVERY 4500 HOURS MAINTENANCE

Specifies maintenance tasks required every 4500 hours, including KDPF cleaning and fuel doser cleaning.

EVERY 8000 HOURS MAINTENANCE

Details maintenance for every 8000 hours, focusing on engine high-pressure piping and fuel spray prevention caps.

EVERY 9000 HOURS MAINTENANCE

Covers maintenance tasks required every 9000 hours, including starter motor and alternator overhaul.

END OF SERVICE LIFE

Provides guidance on safe dismantling of the machine at the end of its service life.

SPECIFICATIONS

SPECIFICATIONS : D375A-8

Lists key specifications for the D375A-8 bulldozer, including weights, engine model, horsepower, and dimensions.

ATTACHMENTS AND OPTIONS

PRECAUTIONS FOR SAFETY

General safety warnings regarding the installation and use of attachments and options not authorized by Komatsu.

General precautions

Covers general safety practices for attachments, including reading manuals, safe operation, and crane usage.

TRACK SHOES SELECTION

Guides the selection of appropriate track shoes based on soil conditions to prevent damage and ensure performance.

SELECTION PROCEDURE OF RIPPER POINT

Provides a systematic procedure for selecting the correct ripper point based on rock type and conditions.

HANDLE EXTERNAL POWER SUPPLY ENGINE PREHEATER

Details the use, installation, and fabrication of external power supply systems for engine preheating.

METHOD FOR USING DUAL TILT DOZER EFFECTIVELY

Explains effective blade operation techniques using Single/Dual tilt and pitch adjustments for various tasks.

HANDLE HYDRAULIC TYPE LADDER

Covers operating, lowering, storing, and troubleshooting the hydraulic type ladder, including safety checks.

ACTIONS IF MACHINE DOES NOT MOVE BY FAILURE

Provides procedures for temporarily moving the machine to a safe place if it fails to move.

REPLACEMENT PARTS

PERIODIC REPLACEMENT OF DEFINED LIFE PARTS

Lists safety and fire prevention parts requiring periodic replacement to ensure machine safety and performance.

CONSUMABLE PARTS

Details consumable parts like filters and elements that need replacement at periodic intervals or before wear limits.

RECOMMENDED FUEL, COOLANT, AND LUBRICANT

Provides recommendations for fuel, coolant, and lubricants, emphasizing Komatsu genuine products.

RECOMMENDED BRANDS AND QUALITIES OTHER THAN KOMATSU GENUINE OILS

Advises consulting Komatsu distributors when using commercial oils other than genuine Komatsu oils.

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