EasyManua.ls Logo

Komatsu PC4000 User Manual

Komatsu PC4000
94 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
PC4000Asrev05
Edition 08/2005
1
General Assembly Procedure
Hydraulic Mining Shovel PC4000
________________________________________________________________________
________________________________________________________________________

Other manuals for Komatsu PC4000

Question and Answer IconNeed help?

Do you have a question about the Komatsu PC4000 and is the answer not in the manual?

Komatsu PC4000 Specifications

General IconGeneral
BrandKomatsu
ModelPC4000
CategoryExcavators
LanguageEnglish

Summary

Overviews

Superstructure Components Overview

Lists and describes components of the excavator superstructure.

Engine House Components Overview

Lists and describes components of the excavator engine house.

General Assembly Information

Excavator Delivery Procedure

Details how the excavator is delivered and where to find dimension info.

Excavator Assembling Guidelines

Safety precautions and general advice for assembly personnel.

Transportation and Lifting Procedures

Guidelines for safe and compliant transportation and lifting.

Manpower and Assembly Time Requirements

Details manpower requirements and time schedule for assembly.

Assembly Site Requirements

Requirements for the assembly site, including ground conditions and equipment.

Space and Placing Requirements for Components

Details approximate dimensions and space needed for components.

Preparation for Assembly Steps

Instructions on preparing components and ensuring safety before assembly.

Basic Measurements and Weights Reference

Provides basic measurements and weight data for various components.

Transport Dimensions and Weights Examples

Lists example transport dimensions and weights for different configurations.

Assembly Sequence

Assembly of Undercarriage

Detailed steps for assembling the excavator undercarriage.

Mounting of Travel Gear Breather Filters

Instructions for locating and routing breather filters for travel gears.

Track Tensioning System Operation

Explains the working and ex-works positions of the track tensioning valves.

Assembly of Superstructure onto Undercarriage

Detailed steps for mounting the superstructure onto the undercarriage.

Assembly of Engine House

Instructions for attaching and bolting the engine house.

Mounting of Boom

Detailed steps for mounting the boom, including cylinder attachment.

Mounting of Hydraulic Oil Tank

Steps for lifting, aligning, and bolting the hydraulic oil tank.

Mounting of Hydraulic Oil Cooler

Instructions for lifting, aligning, and connecting the hydraulic oil cooler.

Mounting of Fuel Tank

Steps for lifting, aligning, and connecting the fuel tank and platform.

Mounting of Hydraulic Access Ladder

Instructions for mounting the hinged ladder and its lifting cylinder.

Mounting of Cab Base

Steps for lifting, aligning, and bolting the cab base.

Mounting of Counterweight

Instructions for lifting, aligning, and fastening the counterweight.

Mounting of Handrails, Steps and Gratings

Instructions for mounting handrails, steps, and gratings with torque values.

Mounting of Cable Transfer to Operator's Cab

Instructions for installing cable transfer elements for the operator's cab.

Mounting of Cab with Support Frame

Steps for mounting the cab and its support frame.

Mounting of Bucket Cylinders

Instructions for hooking up and installing bucket cylinders.

Mounting of Stick (Bullclam Bucket)

Steps for lifting, aligning, and installing the stick.

Mounting of Stick (Backhoe Attachment)

Detailed instructions for installing pins for backhoe attachment stick.

Filling Hydraulic Oil Tank

Instructions for filling the hydraulic oil reservoir, considering viscosity.

Bleeding Hydraulic Pumps and Checking Oil Level

Procedures for bleeding air from hydraulic pumps and checking oil levels.

Filling Up Fuel Tank

Instructions for filling the fuel tank via service arm or direct refill plug.

Pre-checks for Initial Start-Up

Safety guidelines and detailed checks before initial engine start-up.

Mounting of Stick Cylinders to the Stick

Steps for hooking up, lowering, and installing stick cylinders.

Assembly of Bullclam Bucket to the Stick

Detailed steps for assembling the bullclam bucket to the stick.

Mounting of Pin Seals

Procedures for mounting inner and outer pin seals.

Mounting of Pin Seals (Backhoe)

Legend for mounting pin seals for the backhoe attachment.

Connection of Cable Harnesses to Switch Box X2

How to connect cable harnesses to terminal rails in the switch box.

Putting Central Lubrication System into Operation

Instructions for pre-lubricating bearings using the central lubrication system.

Metric Standard Thread Torque Specifications

Table of bolt sizes, wrench sizes, and tightening torques for metric standard threads.

Metric Fine Thread Torque Specifications

Table of bolt sizes, wrench sizes, and tightening torques for metric fine threads.

Related product manuals