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Komatsu PC490LC-10 User Manual

Komatsu PC490LC-10
31 pages
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CEAM025505
Operation & Maintenance
Manual
PC490LC
-10
HYDRAULIC EXCAVATOR
SERIAL NUMBERS PC490LC-10 A40001 and up
ENGINE 6D125E-5
This material is proprietary to Komatsu America Corp. and is not to be reproduced, used, or disclosed except in
accordance with written authorization from Komatsu America Corp.
It is our policy to improve our products whenever it is possible and practical to do so. We reserve the right to make
changes or improvements at any time without incurring any obligation to install such changes on products sold
previously.
Due to this continuous program of research and development, revisions may be made to this publication. It is
recommended that customers contact their distributor for information on the latest revision.
Copyright 2016 Komatsu
Printed in U.S.A.
Komatsu America Corp.
March 2016

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Komatsu PC490LC-10 Specifications

General IconGeneral
BrandKomatsu
ModelPC490LC-10
CategoryExcavators
LanguageEnglish

Summary

INTRODUCTION

FOREWORD

Provides general guidelines for safe and effective machine operation and maintenance.

SAFETY INFORMATION

Explains signal words (DANGER, WARNING, CAUTION) used to indicate potential hazards and their meanings.

Safety Labels

Details the types of safety labels used, including those with words and pictograms.

Directions of Machine

Defines terms like front, rear, left, and right relative to the operator's seat.

Visibility from Operator's Seat

Covers visibility standards, close visibility, and a 12m circumference view, noting blind spots.

Breaking-in the New Machine

Outlines the procedure and precautions for the initial 100-hour break-in period for new machines.

Product Information

Details how to identify the machine and engine using serial and information plates.

Service Meter Location

Indicates the location of the service meter on the machine monitor.

Your Machine Serial Numbers and Distributor

Provides space to record machine and distributor identification details.

Engine Acronyms

Lists common engine acronyms and their full technical meanings.

Precautions When Running Engine inside Building

Safety guidelines for operating the engine within enclosed spaces.

Safety at Jobsite

General safety advice for working on construction sites.

SAFETY MACHINE OPERATION

Key safety rules and checks for safe machine operation.

Starting Engine

Procedures and safety rules for starting the engine, including cold weather and booster cables.

Operation

Safety rules for machine movement, traveling, and working on slopes.

TRANSPORTATION

Procedures and safety measures for loading and unloading the machine.

TOWING

Safety rules to follow when towing the machine.

LIFTING OBJECTS WITH BUCKET

Safety guidelines for utilizing the bucket for lifting operations.

SAFETY MAINTENANCE INFORMATION

General safety precautions for performing maintenance tasks.

CONTROLS AND GAUGES

Explains the machine monitor, gauges, and indicators.

SWITCHES

Details the function and operation of various switches on the machine.

CONTROL LEVERS AND PEDALS

Identifies and describes the use of all control levers and pedals.

AIR CONDITIONER CONTROLS

Information on operating the machine's air conditioning system.

RADIO

Instructions for operating the radio, including tuning and presets.

WORK EQUIPMENT CONTROLS AND OPERATIONS

Operation of work equipment, working modes, and prohibited activities.

RECOMMENDED APPLICATIONS

Lists suitable work types for the excavator.

BUCKET REPLACEMENT AND INVERSION

Procedures for changing or inverting the bucket.

LONG TERM STORAGE

Guidelines for storing the machine for extended periods.

TROUBLES AND ACTIONS

Troubleshooting guide for common machine issues.

MAINTENANCE INFORMATION

Overview of service, fluid handling, and filter maintenance.

MAINTENANCE SCHEDULE

Maintenance intervals based on operating hours.

MAINTENANCE PROCEDURE

Step-by-step instructions for maintenance tasks.

SPECIFICATIONS

Technical data and specifications of the machine.

GENERAL PRECAUTIONS FOR SAFETY

General safety advice for various operations.

HANDLING COUNTERWEIGHT REMOVER

Instructions for using the counterweight remover attachment.

BUCKET TEETH SELECTION

Guidance on choosing the correct bucket teeth.

SAFETY

SAFETY LABELS

Explains the significance and placement of safety warning labels.

Location Of Safety Labels

Diagram illustrating where safety labels are located on the machine.

Caution for operation, inspection and maintenance

General warning against improper operation leading to severe injury or death.

Caution before operating

Pre-operation safety steps like honking horn and checking surroundings.

Caution for leaving operator's seat

Warning to lock levers before leaving the operator's seat to prevent accidental movement.

Caution for going close to electric cables

DANGER warning about electrocution hazard and required clearance from power lines.

Caution for operating pattern

Warning to confirm machine motion and pattern to prevent operational errors.

Caution when opening or closing front window

Warning about potential machine movement from inadvertent lever contact.

Caution for high-temperature hydraulic oil

Warning about hot oil hazards and precautions for opening caps.

Caution with high-temperature coolant

Warning about hot water hazards and precautions for opening caps.

Caution when handling accumulator (if equipped) and gas springs

Warning regarding explosion hazard from accumulators and gas springs.

Caution when adjusting track tension

Warning about high pressure during track tension adjustment with lubricator.

Caution when handling cable

Warning on explosion risk from improper booster and battery cable use.

Stopping rotation for inspection and maintenance

CAUTION to avoid moving parts when engine is running.

Emergency escape

Instructions for using the emergency exit through the cab window.

Caution against falling

CAUTION to avoid standing on the machine's hood.

Warning when swinging or traveling in reverse

Warning to check the surroundings using the monitor and mirrors.

Prohibited to enter swing radius

DANGER warning to stay out of the excavator's swing area.

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