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Konecranes SMV 20-1200B User Manual

Konecranes SMV 20-1200B
102 pages
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Instruction manual SMV 10 600B – 60 1500B Publ. no. 6196.082 1117, Version 02 1
Model range
SMV 10-600B – SMV 60-1500B
Instruction manual SMV 10 600B – 60 1500B Publ. no. 6196.082 1117, Version 02
CONDESIGN INFOCOM AB, SWEDEN

Table of Contents

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Konecranes SMV 20-1200B Specifications

General IconGeneral
BrandKonecranes
ModelSMV 20-1200B
CategoryForklifts
LanguageEnglish

Summary

Safety Regulations

Safety Rules

General rules for safe operation and use of the machine.

Presentation of the Machine

Description of Drive Monitor IQAN MD3

Details on the drive monitor system and its functions.

Emergency Stop

How to use the emergency stop button and its effects.

Driving and Manoeuvring of Load

Start the Engine

Step-by-step guide to starting the engine safely.

Stop the Engine

Procedures for safely stopping the engine.

Driving

Guidelines for safe driving, including surface conditions and slopes.

Driving Forward, Changing Driving Direction

Procedures for changing direction while driving forward.

Manoeuvring of Load

Safe practices for maneuvering loads and understanding the capacity plate.

Manoeuvring of Mast

How to operate the mast and fork carriage controls.

Emergency Lowering

Procedure for emergency manual lowering of the mast.

Driving with Load

Safety precautions for driving with a load.

Lifting of Load

Step-by-step guide to safely lifting a load.

Unloading

Procedures for safely unloading a load.

Lifting and Transporting the Machine

Towing

Instructions and safety precautions for towing the machine.

Lifting the Machine

Procedures for safely lifting the machine using appropriate equipment.

Transport

Securing the machine for transport on a vehicle.

Service and Maintenance

Prior to Maintenance Work

Safety warnings and preparation steps before maintenance.

Control of the Conditions and Pressure of the Tyres

Checking tyre condition and pressure.

Pressure Draining of the Hydraulic System

Draining brake pressure from the hydraulic system.

Wheel Replacement

Step-by-step guide to replacing a wheel.

Tyre Maintenance

Safety warnings and procedures for tyre maintenance.

Deflating the Tyres

Instructions for safely deflating tyres.

Inflating of Tyres

Procedures for safely inflating tyres.

Retightening of Bolt Joints, Torque

Table of torque specifications for various bolt joints.

Tightening of Wheel Nuts

Torque specifications for tightening wheel nuts.

Engine, Oil, Oil Filter and Oil Cleaner, Scania

Procedures for Scania engine oil and filter service.

Fuel System, Scania

Maintenance procedures for the Scania fuel system.

Bleeding of Fuel System

How to bleed the fuel system.

Engine, Oil, and Oil Filter, Volvo

Procedures for Volvo engine oil and filter service.

Fuel System, Volvo

Maintenance procedures for the Volvo fuel system.

Air Intake System

Maintenance of the engine's air intake system.

Cleaning/Replacement of Air Filter

Cleaning or replacing the air filter element.

Cleaning/Replacement of Main Filter

Cleaning or replacing the main air filter.

Transmission Dana, Oil, Oil Filter and Breathing Valve

Service for DANA transmission oil, filter, and valve.

Transmission ZF, Oil, Oil Filter and Breathing Valve

Service for ZF transmission oil, filter, and valve.

Driving Shaft, Inspection and Replacement of Oil

Inspecting and replacing oil in the driving shaft hubs.

Hydraulic System

Maintenance of the hydraulic system.

Start of Hydraulic Pump

Procedures to start the hydraulic pump after maintenance.

Lubrication

Greasing procedures for various components.

Greasing of the Mast

Lubrication points for the mast assembly.

Mast and Fork Carriage

Checking play in the mast and fork carriage.

Wear Inspection – Fork Arms

Inspecting fork arms for wear, cracks, and deformation.

Chains, Adjustments and Inspection

Inspecting and adjusting lifting chains.

Inspection of Lifting Chains

Detailed inspection of lifting chains for wear and extension.

Parking Brake

Information and adjustment procedures for the parking brake.

Inspection and Maintenance Schedule

Daily Inspection and Service Prior to Start

Daily checks before machine operation.

Inspection and Maintenance Schedule

Comprehensive schedule for maintenance tasks at different intervals.

Fuel and Oil Recommendations

Recommended Fuels and Hydraulic Oils

Specifications for recommended fuels and hydraulic oils.

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