KSB WKLn - Safety; General Safety Information; Intended Use; Personnel Qualification and Training

Contents
3 of 35
WKLn
Contents
1. Safety 4
1.1 4
1.2 4
1.3 4
1.4 5
1.5 5
1.6 5
1.7 5
1.8 6
1.9
General
Intended use
Personnel qualification and training
Consequences and risks caused by non-compliance with this manual
Safety awareness
Safety information for the operator/user
Safety information for maintenance, inspection and installation
Unauthorised modes of operation
Key to safety symbols/markings 6
2. Transport /Temporary Storage /Disposal 7
2.1 Checking the condition upon delivery 7
2.2 Transport 7
2.3 Storage / preservation 9
2.4 Return to supplier 9
2.5 Disposal 10
3. Installation at Site 11
3.1 Safety regulations 11
3.2 Mounting 12
3.3 Setting up the pump set 12
3.4 Alignment of Pump and Driver 13
3.5 Connecting the Piping 14
3.6 Auxiliary connections 15
3.7 Vacuum Balance Line 16
3.8 Minimum Flow 16
3.9 Coupling Guard 16
3.10 Final Check 16
4. Start-up / Commissioning, Shutdown 17
4.1 Preparations 17
4.1.1 Lubricants 17
4.1.2 Shaft Seal 17
4.1.3 Priming the Pump and associated Checks 17
4.1.4 Checking the Direction of Rotation 17
4.2 Start-up 18
4.3 Shutdown 19
5. Maintenance and Lubrication 20
5.1 Supervision of operation 20
5.2 Lubrication and Grease Change 20
5.2.2 Grease Change 20
6. Dismantling and Reassembly 22
6.1 General 22
6.2.1 Mechanical Seal 22
6.3 Bearings 23
6.4 Assembly 24
6.4.1 Pump 24
6.4.2 Shaft Seal 26
6.4.2.1 Packed Gland 26
6.4.2.2 Mechanical Seal 28
6.4.3 Setting Torques for the Tie bolts 28
6.5 Cooling Liquid (HW Design) 28
6.6 External Source Sealing Liquid (Vacuum Operation) 28
6.7 Spare Parts 29
6.7.1 Recommended List of Spare Parts 29
6.7.2 Alternatively keeping a complete Rotor in stock comprising: 29
6.8 Exploded Views and List of components 30
6.9 Faults 32