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KSB WKT User Manual

KSB WKT
30 pages
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Operating Instructions
Nº A1766.8E/2
KSB WKT
Works Nº: ________________________________
Type series: ______________________________
These operating instructions contain
fundamental information and
precautionary notes. Please read the manual
thoroughly prior to installation of unit, connection to
the power supply and commissioning. It is
imperative to comply with all other operating
instructions referring to components of this unit.
This manual shall always be kept close to
the unit´s location of operation or directly
on the pump set.
Vertical Process Pump
according to API 610
as per Directive 94/9/EC

Table of Contents

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KSB WKT Specifications

General IconGeneral
BrandKSB
ModelWKT
CategoryWater Pump
LanguageEnglish

Summary

2. Safety

Non-Compliance with Safety Instructions

Consequences of not following safety instructions.

Safety Instructions for Maintenance, Inspection and Installation Work

Safety rules for personnel performing maintenance or installation.

Explosion Protection

Measures and instructions for safe operation in hazardous areas.

Unit Fill

Ensuring pump internals are filled to prevent explosive atmospheres.

Pump Operating Mode

Correct procedures for starting and operating the pump.

Temperature Limits

Specifies temperature limits for safe operation based on classes.

Maintenance

Importance of proper maintenance for safe operation.

4. Description of the Product and Accessories

5. Installation at Site

Safety Regulations

Safety rules for installing equipment in hazardous locations.

Aligning the Pump / Drive

Detailed instructions for aligning the pump and drive units.

Connecting the Piping

Guidelines for connecting suction and discharge piping.

Coupling Guard

Requirement for a coupling guard for accident prevention.

Connection to Power Supply

Procedures for safely connecting the pump to the power supply.

6. Commissioning, Start-up / Shutdown

Priming the Pump and Checks to be Carried Out

Procedures for priming the pump and associated checks.

Start-up

Step-by-step guide for starting up the pump.

6.3 Shutdown

6.4 Operating Limits

Temperature of Fluid Handled, Ambient, Bearing

Limits for fluid, ambient, and bearing temperatures.

6.5 Shutdown / Storage / Preservation

6.6 Returning to Service after Storage

7. Servicing / Maintenance

Servicing / Inspection

Procedures for routine servicing and inspection of the pump.

Dismantling

Safety precautions and general instructions for dismantling the pump.

Fundamental Instructions and Recommendations

Key instructions and recommendations for repair and maintenance work.

Dismantling the Pump

Step-by-step guide for dismantling the pump.

Dismantling the Pump Body

Detailed steps for dismantling the pump body and its sections.

Examination of Individual Components

How to inspect and examine individual pump components after dismantling.

Pump Body (Examination)

Inspection of pump body components like casings, impellers, and wearing rings.

Rotor and Bearing Clearances

Checking clearances for impellers, casings, and bearings.

Dynamic Balancing of Pump Rotor

Procedure for assembling and dynamically balancing the pump rotor.

7.5 Reassembly

General Instructions

General rules and precautions for reassembling the pump.

Preparations

Preparatory steps before reassembling ring section pumps.

Assembly of Pump Body

Step-by-step guide for assembling the pump body.

Adjustment of Axial Position of Pump Rotor

How to adjust the axial position of the pump rotor.

Final Assembly and Installation of Pump

Final steps for assembling and installing the pump.

7.5.3 Tightening Torques of Main Fixation

7.6 Spare Parts Stock

8. Troubleshooting

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