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KSB Calio User Manual

KSB Calio
68 pages
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High-efficiency Circulator Pump
Calio
Installation/Operating Manual

Table of Contents

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KSB Calio Specifications

General IconGeneral
Max Operating Pressure10 bar
Connection SizeDN 32
MaterialStainless steel
Applicationsheating, cooling, industrial processes
Connection TypeFlanged
Power Supply1~230 V, 50/60 Hz / 3~400 V, 50/60 Hz

Summary

Glossary

General

Principles

Explains manual scope and purpose for the pump series.

Target Group

Identifies the intended audience for the operating manual.

Other Applicable Documents

Lists other documents relevant to the pump set.

Symbols Used in Manual

Explains the meaning of symbols used throughout the manual.

Key to Safety Symbols/Markings

Defines safety symbols and their associated hazard levels.

Safety

General Safety Information

Provides overarching safety instructions for installation and operation.

Intended Use of the Pump

Specifies the correct applications and limits for the pump set.

Personnel Qualification and Training

Outlines requirements for personnel handling the equipment.

Consequences of Non-Compliance

Details risks and warranty implications of not following instructions.

Safety Awareness and Regulations

Emphasizes compliance with general safety and specific regulations.

Operator/User Safety Information

Provides safety guidelines for the operator during use.

Maintenance, Inspection, and Installation Safety

Covers safety precautions for maintenance and installation.

Unauthorised Modes of Operation

Warns against operating the pump outside specified limits.

Transport, Storage, and Disposal

Checking Condition Upon Delivery

Instructions for inspecting the pump set upon receipt.

Transporting the Pump Set

Guidelines for safe transportation of the pump set.

Storage and Preservation

Recommendations for proper storage to prevent damage.

Return to Supplier Procedures

Steps for returning the product to the supplier.

Disposal Instructions

Guidance on how to safely dispose of the pump set.

Description

General Description of the Pump

Overview of the high-efficiency circulator pump features.

Product Information (REACH)

Information regarding Regulation No. 1907/2006 (REACH).

Pump Designation System

Explains how the pump models are designated.

Name Plate Details

Information found on the pump's name plate.

Design Details of the Pump

Specifics about the pump's construction and components.

Configuration and Functionality

Details on pump configuration and how it operates.

Noise Characteristics

Information on the sound pressure levels of the pump.

Scope of Supply

Lists the items included in the pump set delivery.

Dimensions and Weights

Provides technical data on pump size and weight.

Available Accessories

Lists optional accessories for the pump.

Installation at Site

Safety Regulations for Installation

Critical safety rules to follow during installation.

Pre-Installation Checks

Steps to verify before starting the pump installation.

Installing the Pump Set

Procedures for physically mounting and positioning the pump.

Connecting the Piping

Instructions for connecting the pump to the system's pipework.

Enclosure and Insulation

Guidelines for pump enclosure and thermal insulation.

Electrical Connection

Details on how to safely connect the pump electrically.

Commissioning, Start-up, and Shutdown

Prerequisites for Commissioning/Start-up

Conditions that must be met before starting the pump.

Priming and Venting the Pump

Steps to fill and remove air from the pump.

Starting Up the Pump

Procedure for initiating pump operation.

Operating Limits

Specifies the operational boundaries for pressure, temperature, and speed.

Shutdown, Storage, and Preservation

Instructions for safely stopping and storing the pump.

Returning the Pump to Service

Procedures for putting a stored pump back into operation.

Operation

Control Panel Overview

Description of the pump's control panel and buttons.

Display and Symbols

Explanation of the display elements and status symbols.

Operating Modes Information

Details on various operating modes available for the pump.

Constant-Pressure Control Mode

How to use and set constant pressure control.

Proportional-Pressure Control Mode

How to use and set proportional pressure control.

Dynamic Control Mode

Explanation of the dynamic control function.

Eco Mode Operation

Information on the energy-saving Eco Mode.

Open-Loop Control Mode

How to operate the pump in open-loop mode.

Pump Functions

Details on various functional features of the pump.

Modbus Communication

How to connect and use the pump with Modbus.

Setback Operation

How to enable and configure setback operation.

General Fault Messages

Lists error codes and their meanings.

Resetting Factory Settings

Procedure to restore the pump to its default settings.

Servicing and Maintenance

Maintenance and Inspection

Information on routine checks and upkeep.

Drainage and Cleaning Procedures

Steps for draining and cleaning the pump.

Removing the Pump Set

Instructions for safely disconnecting the pump from the piping.

Trouble-shooting

Troubleshooting Guide

Table of common faults, causes, and remedies.

Related Documents

Exploded View and Components

Diagram showing pump parts and their identification.

Wiring Diagram

Electrical connection schematic for the pump.

EU Declaration of Conformity

Related product manuals