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KSB Amarex User Manual

KSB Amarex
82 pages
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Submersible Motor Pump
Amarex
Sizes DN 50 to DN 150
Motors:
2 Poles: 014 to 084
4 Poles: 012 to 077
50 Hz
Installation/Operating Manual

Table of Contents

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KSB Amarex Specifications

General IconGeneral
MaterialCast iron, stainless steel
Operating modeContinuous
TypeSubmersible Pump
ApplicationSewage
Explosion protectionAvailable with explosion protection
Frequency50 Hz, 60 Hz
Impeller TypeMulti-vane

Summary

1 General

1.1 Principles

Explanation of the manual's applicability and general operating principles.

1.2 Installation of partly completed machinery

Guidance on installing KSB supplied partly completed machinery components.

1.3 Target group

Identifies the intended audience for this operating manual.

1.4 Other applicable documents

Lists other relevant documents for the pump set.

1.5 Symbols

Explains symbols used throughout the manual for clarity.

1.6 Key to safety symbols/markings

Defines safety symbols and their associated hazard levels.

2 Safety

2.1 General

General safety instructions for installation, operation, and maintenance.

2.2 Intended use

Defines the proper and intended operational uses of the pump set.

2.3 Personnel qualification and training

Specifies requirements for personnel involved with the pump set.

2.4 Consequences and risks caused by non-compliance with this manual

Outlines risks associated with not following manual instructions.

2.5 Safety awareness

Highlights the importance of adhering to various safety regulations.

2.6 Safety information for the operator/user

Provides critical safety advice for end-users during operation.

2.7 Safety information for maintenance, inspection and installation

Key safety guidelines for maintenance and installation tasks.

2.8 Unauthorised modes of operation

Details prohibited operational methods for the pump set.

2.9 Explosion protection

Specific safety requirements for explosion-proof operation.

3 Transport/Storage/Disposal

3.1 Checking the condition upon delivery

Procedures for inspecting the pump set upon receipt.

3.2 Transport

Guidelines and safety precautions for transporting the pump set.

3.3 Storage/preservation

Recommendations for proper storage to maintain pump integrity.

3.4 Return to supplier

Instructions for returning the pump set to the supplier.

3.5 Disposal

Guidelines for the safe and legal disposal of the pump set.

4 Description of the Pump (Set)

4.1 General description

Overview of the pump set's applications and capabilities.

4.2 Product information as per Regulation No. 1907/2006 (REACH)

Information regarding REACH compliance for the product.

4.3 Designation

Explains the product designation system and key.

4.4 Name plate

Details and interpretation of information found on the name plate.

4.5 Design details

Describes the key design features and construction of the pump set.

4.6 Installation types

Overview of different available installation configurations.

4.7 Configuration and function

Explains the pump set's internal configuration and operational function.

4.8 Scope of supply

Lists the components included in the standard pump set supply.

4.9 Dimensions and weights

Provides information on physical dimensions and weight.

5 Installation at Site

5.1 Safety regulations

Essential safety rules to be followed during the installation process.

5.2 Checks to be carried out prior to installation

Pre-installation checks required for safe and proper setup.

5.3 Installing the pump set

Detailed instructions for physically installing the pump set.

5.4 Electrical system

Information and guidance for the electrical setup of the pump set.

6 Commissioning/Start-up/Shutdown

6.1 Commissioning/Start-up

Procedures and prerequisites for initial start-up.

6.2 Operating limits

Defines the operational boundaries for the pump set.

6.3 Shutdown/storage/preservation

Instructions for safely shutting down, storing, or preserving the unit.

6.4 Returning to service

Steps for bringing the pump set back into operation after downtime.

7 Servicing/Maintenance

7.1 Safety regulations

Crucial safety rules for all maintenance and servicing activities.

7.2 Maintenance/inspection

Scheduled inspection and maintenance tasks for the pump set.

7.3 Drainage/cleaning

Procedures for draining and cleaning the pump set.

7.4 Dismantling the pump set

Step-by-step guide for safely disassembling the pump set.

7.5 Reassembling the pump set

Detailed instructions for reassembling the pump set after maintenance.

7.6 Tightening torques

Specifications for torque values for various fasteners.

7.7 Spare parts

Information on ordering and managing spare parts.

8 Trouble-shooting

8.1 Faults

Identifies common problems, their causes, and recommended remedies.

9 Related Documents

9.1 General drawings with list of components

Provides general assembly drawings and component lists.

9.2 Exploded views with list of components

Detailed exploded views of pump set components.

9.3 Wiring diagrams

Schematic diagrams illustrating electrical connections for different motor versions.

9.4 Flamepaths on explosion-proof motors

Technical specifications for flamepaths on explosion-proof motors.

9.5 Sectional drawings of the mechanical seal

Detailed sectional views of the mechanical seal assembly.

10 EU Declaration of Conformity

11 Certificate of Decontamination

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