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KSB Amarex N S 32-160 User Manual

KSB Amarex N S 32-160
60 pages
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Submersible Motor Pump
Amarex N S 32-160
Pump size DN 32
Motors:
2-pole: 02
ATEX-compliant
Installation/Operating Manual

Table of Contents

Other manuals for KSB Amarex N S 32-160

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KSB Amarex N S 32-160 Specifications

General IconGeneral
BrandKSB
ModelAmarex N S 32-160
CategoryWater Pump
LanguageEnglish

Summary

Legal Information and Copyright

Glossary

Certificate of decontamination

Defines the purpose and content of a decontamination certificate.

Flamepath

Defines a flamepath within the motor housing components.

Hydraulic system

Defines the pump section converting kinetic to pressure energy.

1 General

1.1 Principles

Explains the manual's validity and basic product description.

1.2 Installation of partly completed machinery

Guidance for installing KSB machinery as partly completed.

1.3 Target group

Identifies the intended audience for this operating manual.

1.4 Other applicable documents

Lists related documentation for the pump set.

1.5 Symbols

Explains the meaning of symbols used within the manual.

1.6 Key to safety symbols/markings

Defines safety symbols and their associated hazard meanings.

2 Safety

2.1 General

General safety instructions for safe installation and operation.

2.2 Intended use

Specifies correct applications and operating parameters for the pump.

2.3 Personnel qualification and training

Defines personnel requirements for safe operation and maintenance.

2.4 Consequences and risks caused by non-compliance with this manual

Outlines risks and consequences of not following manual instructions.

2.5 Safety awareness

General safety awareness and compliance requirements for users.

2.6 Safety information for the user/operator

Specific safety advice for pump users and operators.

2.7 Safety information for maintenance, inspection and installation

Safety guidelines for maintenance, inspection, and installation tasks.

2.8 Unauthorised modes of operation

Prohibits operation of the pump outside specified limits.

2.9 Explosion protection

Details safety requirements for operating explosion-proof pump sets.

2.9.1 Repair

Specific regulations and procedures for repairing explosion-proof pumps.

3 Transport/Temporary Storage/Disposal

3.1 Checking the condition upon delivery

Procedures for inspecting the pump set upon delivery.

3.2 Transport

Guidelines for safe transport of the pump set.

3.3 Storage/preservation

Recommendations for storing the pump set to maintain its condition.

3.4 Return to supplier

Instructions and procedures for returning the pump set to the supplier.

3.5 Disposal

Procedures for the safe and compliant disposal of the pump.

1 General

1.1 Principles

Explains the manual's validity and basic product description.

1.2 Installation of partly completed machinery

Guidance for installing KSB machinery as partly completed.

1.3 Target group

Identifies the intended audience for this operating manual.

1.4 Other applicable documents

Lists related documentation for the pump set.

1.5 Symbols

Explains the meaning of symbols used within the manual.

1.6 Key to safety symbols/markings

Defines safety symbols and their associated hazard meanings.

2 Safety

2.1 General

General safety instructions for safe installation and operation.

2.2 Intended use

Specifies correct applications and operating parameters for the pump.

2.3 Personnel qualification and training

Defines personnel requirements for safe operation and maintenance.

2.4 Consequences and risks caused by non-compliance with this manual

Outlines risks and consequences of not following manual instructions.

2.5 Safety awareness

General safety awareness and compliance requirements for users.

2.6 Safety information for the user/operator

Specific safety advice for pump users and operators.

2.7 Safety information for maintenance, inspection and installation

Safety guidelines for maintenance, inspection, and installation tasks.

2.8 Unauthorised modes of operation

Prohibits operation of the pump outside specified limits.

2.9 Explosion protection

Details safety requirements for operating explosion-proof pump sets.

2.9.1 Repair

Specific regulations and procedures for repairing explosion-proof pumps.

3 Transport/Temporary Storage/Disposal

3.1 Checking the condition upon delivery

Procedures for inspecting the pump set upon delivery.

3.2 Transport

Guidelines for safe transport of the pump set.

3.3 Storage/preservation

Recommendations for storing the pump set to maintain its condition.

3.4 Return to supplier

Instructions and procedures for returning the pump set to the supplier.

3.5 Disposal

Procedures for the safe and compliant disposal of the pump.

4 Description of the Pump (Set)

4.1 General description

Overview of the pump's application and features.

4.2 Designation

Explains the pump's type designation system.

4.3 Name plate

Details the information found on the pump's name plate.

4.4 Design details

Describes the pump's mechanical and functional components.

4.5 Installation types

Illustrates different ways the pump can be installed.

4.6 Configuration and function

Explains the pump's internal layout and operation.

4.7 Scope of supply

Lists items included with the pump set.

4.8 Dimensions and weights

Refers to where dimension and weight data can be found.

5 Installation at Site

5.1 Safety regulations

Critical safety rules for site installation of the pump.

5.2 Checks to be carried out prior to installation

Pre-installation checks to ensure safe and correct setup.

5.2.1 Preparing the place of installation

Steps to prepare the installation location for the pump.

5.2.2 Checking the direction of rotation

Procedure to verify the correct rotation direction of the pump.

5.3 Installing the pump set

Step-by-step instructions for physically installing the pump set.

5.3.1 Stationary version

Installation details specific to stationary pump models.

5.3.2 Transportable wet-installed model

Installation details for transportable wet-installed pump models.

5.3.1.1 Fastening the duckfoot bend

Instructions for securing the duckfoot bend to the sump.

5.3.1.2 Connecting the piping

Steps for connecting the pump to the piping system.

5.3.1.3 Fitting the guide wire arrangement

How to install guide wires for correct pump positioning.

5.3.1.4 Fitting the guide rail arrangement (1 or 2 guide rails)

Installing guide rails for proper pump guidance.

5.3.1.5 Fitting the guide hoop arrangement

How to install the guide hoop system for pump positioning.

5.3.1.6 Preparing the pump set

Final preparation steps for the pump set before installation.

Attaching the lifting chain/rope

Instructions on how to attach lifting chains or ropes to the pump.

5.3.1.7 Installing the pump set

Steps for lowering and securing the pump set into place.

5.3.2 Transportable wet-installed model

Installation steps specific to transportable wet-installed models.

Fitting the pump feet

Instructions for attaching the pump's feet.

Fitting the foot plate

Instructions for attaching the foot plate.

Connecting the piping

Steps for connecting the pump to the piping system.

5.4 Electrical system

5.4.1 Information for planning the control system

Guidance for planning the pump's control system integration.

5.4.1.1 Overload protection

Methods for protecting the pump from electrical overloading.

5.4.1.2 Level control

Importance and implementation of level control for pump operation.

5.4.1.3 Operation on a frequency inverter

Restrictions and guidelines for operating the pump with frequency inverters.

5.4.1.4 Sensors

Information on the pump's sensors and their functions.

5.4.1.5 Motor temperature

Details on the pump's motor temperature monitoring system.

5.4.2 Electrical connection

Detailed instructions for connecting the pump to the power supply.

6 Commissioning/Start-up/Shutdown

6.1 Commissioning/Start-up

Steps for initial commissioning and starting the pump.

6.1.1 Prerequisites for commissioning/start-up

Conditions that must be met before pump commissioning.

6.1.2 Start-up

Procedure for starting the pump after commissioning.

6.2 Operating limits

Defines the operational boundaries for safe pump performance.

6.2.1 Frequency of starts

Limits on the maximum frequency of pump starts.

6.2.2 Operation on the power supply mains

Guidelines for operating the pump directly from the mains supply.

6.2.3 Fluid handled

Information on the types of fluids the pump is designed to handle.

6.2.3.1 Temperature of the fluid handled

Specifies the permissible temperature range for handled fluids.

6.2.3.2 Minimum level of fluid handled

Defines the minimum fluid level required for safe pump operation.

6.3 Shutdown/storage/preservation

6.3.1 Measures to be taken for shutdown

Specific actions required when shutting down the pump.

6.4 Returning to service

Steps for putting the pump back into service after shutdown or storage.

7 Servicing/Maintenance

7.1 Safety regulations

Essential safety rules to be followed during maintenance.

7.2 Maintenance/inspection

Schedule and procedures for routine maintenance and inspections.

7.2.1 Inspection work

Specific tasks involved in pump inspection.

7.2.1.1 Checking the lifting chain/rope

Procedure for inspecting lifting chains and ropes.

7.2.1.2 Checking the power cables

Procedure for inspecting the pump's power cables.

7.2.1.3 Measuring the insulation resistance

Procedure for measuring the motor winding insulation resistance.

7.2.1.4 Checking the sensors

Procedure for checking the pump's internal sensors.

7.2.2 Lubrication and lubricant change

Procedures for lubricating the pump and changing the lubricant.

7.3 Drainage/cleaning

Steps for draining and cleaning the pump, especially after hazardous fluids.

7.4 Dismantling the pump set

Detailed procedures for taking the pump set apart.

7.4.1 General information/Safety regulations

General safety information and regulations for dismantling.

7.4.2 Preparing the pump set

Steps to prepare the pump set before dismantling.

7.4.3 Dismantling the pump section

Procedure for dismantling the pump's main section.

7.4.4 Removing the mechanical seal and the motor section

Procedure for removing the mechanical seal and motor section.

7.5 Reassembling the pump set

Detailed procedures for reassembling the pump set.

7.5.1 General information/Safety regulations

General safety information and regulations for reassembly.

7.5.2 Reassembling the pump section

Procedure for reassembling the pump's main section.

7.5.2.1 Fitting the mechanical seal

Procedure for fitting the mechanical seal during reassembly.

7.5.2.2 Fitting the impeller

Procedure for fitting the impeller during reassembly.

7.5.3 Reassambling the motor section

Procedure for reassembling the motor section.

7.5.4 Checking the connection of motor/power supply

Verifying motor and power connections after reassembly.

7.6 Tightening torques

Specifies required tightening torques for assembly procedures.

7.7 Spare parts

Information on ordering and managing spare parts for the pump.

7.7.1 Ordering spare parts

How to order replacement parts, including required data.

7.7.2 Recommended spare parts stock for 2 years' operation to DIN 24296

Recommended spare parts stock quantities for 2 years of operation.

7.7.3 Sets of spare parts

Overview of available spare parts sets.

8 Trouble-shooting

Faults

Lists common operational faults encountered with the pump.

Causes and Remedies

Provides possible causes and solutions for identified pump faults.

9 Related Documents

9.1 General assembly drawing with list of components

Provides assembly diagram and list of pump components.

9.1.1 Amarex N S 32 - variant YLG

Specific assembly drawing for the Amarex N S 32 - YLG variant.

9.2 Exploded view

Shows a detailed exploded view of the pump set's components.

9.3 Wiring diagram

Presents the electrical wiring diagram for the pump.

9.4 Wiring diagrams overload protection

Wiring diagrams specifically for overload protection systems.

9.5 Flamepaths on explosion-proof motors

Details on flamepaths for explosion safety in motors.

10 EU Declaration of Conformity

11 Certificate of Decontamination

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