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KSB KWP User Manual

KSB KWP
78 pages
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Dry-installed Volute Casing Pump
KWP
Material variant
- GN, GC2, C2 (casing variant 2)
- GH, H (casing variants 2 and 3)
Bearing bracket: P03ax to P12sx
Installation types: 3, 4H, 3Z
Installation/Operating
Manual
Order number:
Order item number:
Ident number:
9971599122/001900
PU-XE-37 A/B

Table of Contents

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KSB KWP Specifications

General IconGeneral
BrandKSB
ModelKWP
CategoryWater Pump
LanguageEnglish

Summary

Glossary

1 General

1.1 Principles

Covers proper and safe use of equipment throughout its operational phases.

1.2 Installation of partly completed machinery

Refers to specific sections for installing supplied machinery.

1.3 Target group

Manual is intended for trained and qualified specialist personnel.

1.4 Other applicable documents

Lists related documents like data sheets and drawings.

1.5 Symbols

Explains the meaning of symbols used in the manual.

2 Safety

2.1 Key to safety symbols/markings

Defines hazard signal words (DANGER, WARNING, CAUTION) and symbols.

2.2 General

General safety instructions and responsibilities for safe pump operation.

2.3 Intended use

Specifies the permitted operating conditions and usage for the pump set.

2.4 Personnel qualification and training

Outlines required qualifications and training for personnel.

2.5 Consequences and risks caused by non-compliance with these operating instructions

Details risks and warranty forfeiture from instruction non-compliance.

2.6 Safety awareness

Lists additional safety regulations and standards to comply with.

2.7 Safety information for the operator/user

Provides critical safety guidelines for the pump operator.

2.8 Safety information for maintenance, inspection and installation work

Safety guidelines for personnel performing service and installation.

2.9 Unauthorised modes of operation

Warns against operating the pump outside specified limits.

2.10 Explosion protection

Instructions for operating the pump in potentially explosive atmospheres.

3 Transport/Temporary Storage/Disposal

3.1 Transport

Guidelines and safety precautions for transporting the pump set.

3.2 Storage and preservation

Measures for storing the pump set to prevent damage during storage.

3.3 Return to supplier

Procedure for returning the pump set to the supplier, including decontamination.

3.4 Disposal

Procedures for the safe disposal of the pump set and any associated fluids.

4 Description of the Pump (Set)

4.1 General description

Overview of the pump's applications and the industries it serves.

4.2 Designation

Explains the naming convention and coding for the pump.

4.3 Name plate

Details the information provided on the pump's name plate.

4.4 Design

Describes the pump's construction, materials, and key design features.

4.5 Functional description

Explains the working principle and components of the pump.

4.6 Noise characteristics

Provides sound pressure level data for various pump configurations.

4.7 Scope of supply

Lists the standard components included in the pump set delivery.

4.8 Dimensions and weights

Refers to external drawings for detailed physical specifications.

5 Installation at Site

5.1 Safety regulations

Safety measures for site installation, especially in explosive atmospheres.

5.2 Checking the site before installation

Procedures for verifying the installation location and foundation integrity.

5.3 Installing the pump set

Steps for physically mounting the pump set onto its base or foundation.

5.4 Piping

Instructions for connecting the pump to the suction and discharge piping.

5.5 Protective equipment

Requirements for protective equipment during installation and operation.

5.6 Checking the alignment of coupling/belt drive

Procedures for checking and correcting pump-motor alignment.

5.7 Aligning the pump and motor

Methods for aligning pump and motor shafts using levelling screws or shims.

5.8 Electrical connection

Guidelines for safely connecting the pump's electrical system and motor.

5.9 Checking the direction of rotation

How to verify and correct the pump's rotation direction.

6 Commissioning/Start-up/Shutdown

6.1 Commissioning/start-up

Steps and prerequisites for putting the pump into operation.

6.1.7 Start-up

Final checks and procedures for initial pump start-up.

6.2 Operating limits

Parameters and conditions to observe during pump operation for safety and longevity.

6.3 Shutdown/storage/preservation

Measures for taking the pump out of service for storage and preservation.

6.4 Returning to service after storage

Steps to prepare and put a stored pump back into operation.

7 Servicing/Maintenance

7.1 Safety regulations

General safety rules and precautions for all servicing and maintenance tasks.

7.2 Servicing/inspection

Procedures for routine inspection and servicing of the pump.

7.2.2 Inspection work

Specific inspection tasks for pump components like couplings and filters.

7.2.3 Lubrication and lubricant change of rolling element bearings

Instructions for bearing lubrication, oil changes, and quality.

7.3 Drainage/disposal

How to safely drain fluids and dispose of the pump set and materials.

7.4 Dismantling the pump set

Step-by-step guide for disassembling the pump set and its components.

7.5 Reassembling the pump set

Procedures for reassembling the pump set, including seals and bearings.

7.6 Tightening torques

Specifies torque values for various screws and bolts during reassembly.

7.7 Spare parts stock

Guidance on identifying, ordering, and stocking necessary spare parts.

8 Trouble-shooting

9 Related Documents

9.1 General assembly drawing with list of components

Provides diagrams and part numbers for pump assembly and identification.

10 EC Declaration of Conformity

11 Certificate of Decontamination

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