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KSB MegaCPK User Manual

KSB MegaCPK
74 pages
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Standardised Chemical Pump
MegaCPK
Installation/Operating Manual

Table of Contents

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KSB MegaCPK Specifications

General IconGeneral
BrandKSB
ModelMegaCPK
CategoryWater Pump
LanguageEnglish

Summary

Glossary

General

Principles

Manual's purpose, scope, and safe use of equipment.

Other applicable documents

Lists other documents relevant to the pump set's operation and maintenance.

Symbols

Explains the meaning of symbols used throughout the manual.

Safety

Key to safety symbols/markings

Defines hazard symbols and signal words used in the manual.

General

Contains general instructions for safe operation and personal injury prevention.

Intended use

Specifies the proper and intended applications for the pump set.

Safety information for the operator/user

Outlines operator responsibilities and safety precautions.

Explosion protection

Information for operating the product in potentially explosive atmospheres.

Transport/Temporary Storage/Disposal

Checking the condition upon delivery

Procedures for inspecting the pump set upon receipt for damage.

Transport

Guidelines and safety measures for transporting the pump set.

Storage/preservation

Recommendations for storing the pump set to prevent damage.

Disposal

Instructions for the safe and legal disposal of the pump set and its components.

Description of the Pump (Set)

General description

Overview of the pump's type and its intended application.

Design details

Specific features of the pump's construction and design.

Configuration and function

Explains the pump's mechanical configuration and operational function.

Noise characteristics

Provides data on the surface sound pressure levels of the pump.

Installation at Site

Safety regulations

Critical safety measures to observe during installation.

Installing the pump set

Step-by-step guide for physically installing the pump set.

Piping

Instructions for connecting the pump to the piping system.

Checking the coupling alignment

Procedures to ensure correct alignment between pump and motor shafts.

Electrical connection

Guidelines for safely connecting the pump set to the electrical supply.

Checking the direction of rotation

How to verify the correct rotational direction of the pump and motor.

Commissioning/Start-up/Shutdown

Commissioning/start-up

Steps and prerequisites for starting the pump for the first time.

Priming and venting the pump

Procedures for filling and removing air from the pump and lines.

Start-up

Detailed steps for safely starting the pump during operation.

Checking the shaft seal

How to inspect and verify the condition of the shaft seal.

Shutdown

Procedures for safely shutting down the pump set.

Operating limits

Specifies permissible pressure, temperature, and fluid handling limits.

Servicing/Maintenance

Safety regulations

Essential safety precautions for all servicing and maintenance tasks.

Servicing/inspection

Routine checks and inspections to ensure proper functioning.

Lubrication and lubricant change of rolling element bearings

Procedures for lubricating and changing oil/grease for bearings.

Dismantling the pump set

Step-by-step instructions for disassembling the pump set.

Reassembling the pump set

Detailed instructions for reassembling the pump set after servicing.

Tightening torques

Specified torque values for various bolted connections.

Spare parts stock

Information on ordering and stocking necessary spare parts.

Trouble-shooting

Causes and remedies

A guide to identifying and resolving common pump operational issues.

Related Documents

General assembly drawing with list of components

Exploded view of the pump with a list of all part numbers.

EU Declaration of Conformity

Certificate of Decontamination

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