Contents
4 of 82
Amarex
Contents
Glossary .................................................................................................................................................. 3
1 General.................................................................................................................................................... 7
1.1 Principles ...........................................................................................................................................................7
1.2 Installation of partly completed machinery....................................................................................................7
1.3 Target group.....................................................................................................................................................7
1.4 Other applicable documents............................................................................................................................7
1.5 Symbols .............................................................................................................................................................8
1.6 Key to safety symbols/markings.......................................................................................................................8
2 Safety...................................................................................................................................................... 9
2.1 General..............................................................................................................................................................9
2.2 Intended use .....................................................................................................................................................9
2.3 Personnel qualification and training.............................................................................................................10
2.4 Consequences and risks caused by non-compliance with this manual .......................................................10
2.5 Safety awareness ............................................................................................................................................10
2.6 Safety information for the operator/user.....................................................................................................10
2.7 Safety information for maintenance, inspection and installation ..............................................................11
2.8 Unauthorised modes of operation................................................................................................................11
2.9 Explosion protection ......................................................................................................................................11
2.9.1 Repair..................................................................................................................................................11
3 Transport/Storage/Disposal ................................................................................................................ 12
3.1 Checking the condition upon delivery..........................................................................................................12
3.2 Transport.........................................................................................................................................................12
3.3 Storage/preservation......................................................................................................................................12
3.4 Return to supplier...........................................................................................................................................13
3.5 Disposal ...........................................................................................................................................................13
4 Description of the Pump (Set)............................................................................................................. 15
4.1 General description ........................................................................................................................................15
4.2 Product information as per Regulation No. 1907/2006(REACH).................................................................15
4.3 Designation.....................................................................................................................................................15
4.4 Name plate......................................................................................................................................................16
4.5 Design details..................................................................................................................................................16
4.6 Installation types ............................................................................................................................................17
4.7 Configuration and function...........................................................................................................................19
4.8 Scope of supply...............................................................................................................................................19
4.9 Dimensions and weights ................................................................................................................................20
5 Installation at Site................................................................................................................................ 21
5.1 Safety regulations...........................................................................................................................................21
5.2 Checks to be carried out prior to installation...............................................................................................22
5.2.1 Preparing the place of installation ...................................................................................................22
5.2.2 Checking the lubricant level..............................................................................................................22
5.2.3 Checking the direction of rotation ...................................................................................................23
5.3 Installing the pump set ..................................................................................................................................23
5.3.1 Stationary wet installation................................................................................................................24
5.3.1.1 Fastening the flanged bend..........................................................................................................24
5.3.1.2 Connecting the piping ..................................................................................................................25
5.3.1.3 Fitting the guide wire arrangement ............................................................................................26
5.3.1.4 Fitting the guide rail arrangement ..............................................................................................27
5.3.1.5 Fitting the guide hoop arrangement (for DN 50 and DN 65 only).............................................29
5.3.1.6 Preparing the pump set ................................................................................................................29
5.3.1.7 Installing the pump set .................................................................................................................31
5.3.2 Transportable wet-installed model...................................................................................................31
5.4 Electrical system..............................................................................................................................................31