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KSB WKLn User Manual

KSB WKLn
35 pages
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Standardised Water Pump
WKLn
Installation/Operating Manual
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KSB WKLn Specifications

General IconGeneral
BrandKSB
ModelWKLn
CategoryWater Pump
LanguageEnglish

Summary

Legal Information and Copyright

Safety

General Safety Information

General instructions for safe operation and prevention of injury and damage.

Intended Use

Specifies the correct applications and operating limits for the pump.

Personnel Qualification and Training

Details required qualifications and training for personnel operating the pump.

Consequences of Non-Compliance

Outlines risks and warranty forfeiture due to not following manual instructions.

Safety Awareness

Highlights the importance of adhering to safety regulations and standards.

Operator and User Safety

Safety guidelines for personnel operating the pump.

Maintenance, Inspection, and Installation Safety

Safety precautions for maintenance, inspection, and installation activities.

Unauthorized Operation Modes

Prohibits operating the pump outside specified limits.

Safety Symbols and Markings

Defines the meaning of various safety symbols used in the manual.

Transport, Storage, and Disposal

Checking Condition Upon Delivery

Procedure for inspecting the pump for damage upon receipt.

Transporting the Pump

Guidelines and safety precautions for transporting the pump set.

Storage and Preservation

Recommendations for storing the pump set to prevent damage.

Return to Supplier

Instructions for returning the pump to the supplier, including decontamination.

Disposal

Procedures for safely dismantling and disposing of the pump and its materials.

Installation at Site

Installation Safety Regulations

Safety precautions specifically for the installation process.

Mounting the Pump Set

Detailed instructions for positioning and securing the pump set on its foundation.

Setting Up the Pump Set

Steps for positioning and ensuring the pump set is correctly set up.

Alignment of Pump and Driver

Procedures for aligning the pump and driver shafts for optimal operation.

Connecting the Piping

Guidelines for connecting suction and discharge piping to the pump.

Auxiliary Connections

Information on connecting auxiliary lines for sealing, circulation, and balance.

Vacuum Balance Line

Details on fitting and using a vacuum balance line for vacuum operation.

Minimum Flow Requirements

Provisions for maintaining minimum flow to prevent pump damage.

Coupling Guard

Importance and installation of the coupling guard for safety.

Final Checks Before Operation

Final checks including alignment and connection integrity.

Start-up, Commissioning, and Shutdown

Preparations for Start-up

Steps to take before starting the pump, including lubrication and shaft seal checks.

Priming the Pump and Checks

Procedure for priming the pump and performing necessary checks.

Checking Direction of Rotation

Ensuring the pump rotates in the correct direction.

Starting the Pump

Detailed steps for safely starting the pump.

Shutting Down the Pump

Procedures for safely stopping the pump.

Maintenance and Lubrication

Supervision of Operation

Monitoring the pump during operation for normal running conditions.

Lubrication and Grease Change

Information on lubrication types and procedures for changing grease.

Dismantling and Reassembly

General Dismantling and Reassembly Precautions

Essential safety and preparation steps before dismantling or reassembling.

Dismantling Procedure

Step-by-step instructions for disassembling the pump.

Mechanical Seal Dismantling

Specific steps for removing the mechanical seal.

Bearings

Details on bearing types and part numbers for suction and discharge sides.

Pump Assembly Steps

Specific instructions for assembling the pump.

Shaft Seal Assembly

Instructions for assembling the shaft seal, specifically packed glands.

Packed Gland Assembly

Step-by-step guide for assembling the packed gland.

Mechanical Seal Assembly

Specific instructions and precautions for fitting mechanical seals.

Setting Torques for Tie Bolts

Recommended torque values for tightening tie bolts.

Cooling Liquid Requirements (HW Design)

Permissible cooling liquid flow rates for hot water designs.

External Sealing Liquid (Vacuum Operation)

Requirements for external sealing liquid in vacuum operation.

Spare Parts

Information on ordering spare parts and recommended lists.

Recommended Spare Parts List

List of recommended spare parts for 2 years of continuous operation.

Recommended Rotor Stock

Components recommended to keep in stock as a complete rotor.

Exploded Views and Component List

Diagrams showing pump components and a list of parts.

Faults and Troubleshooting

Troubleshooting Common Faults

Identifies common pump faults and provides remedies for each.

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