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KTM 200 EXC EU 2010 User Manual

KTM 200 EXC EU 2010
140 pages
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OWNER'S MANUAL 2010
125 EXC EU
125 EXC SIX DAYS EU
150 XC USA
200 EXC EU
200 EXC AUS
200 XC
W USA
250 EXC EU
250 EXC SIX DAYS EU
250 EXC AUS
250 XC EU/USA
250 XC
W USA
300 EXC EU
300 EXC SIX DAYS EU
300 EXC AUS
300 XC EU/USA
300 XC
W USA
Art. no. 3211466en

Table of Contents

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KTM 200 EXC EU 2010 Specifications

General IconGeneral
Bore x Stroke64.0 mm x 62.0 mm
Transmission6-speed
Fuel SystemKeihin PWK 36 mm carburetor
Seat Height960 mm (37.8 in)
Fuel Tank Capacity8.5 L (2.25 gal)
ClutchWet multi-disc clutch, hydraulically operated
Front SuspensionWP USD 48 mm
Rear SuspensionWP PDS shock absorber
Front BrakeDisc brake, 260 mm
Rear BrakeDisc brake, 240 mm
Front Tire90/90-21
Rear Tire140/80-18
Dry Weight96 kg (211.6 lbs)
Compression Ratio12.5:1
StarterKick starter
Engine TypeSingle cylinder, 2-stroke
EngineSingle cylinder, 2-stroke
IgnitionKokusan digital
CoolingLiquid-cooled
Cooling SystemLiquid Cooled
FrameChromium-Molybdenum steel central tube frame

Summary

Means of Representation

Understanding Manual Symbols

Explains symbols used in the manual for clarity.

Manual Format Explanations

Details typographical and other formats used throughout the manual.

Important Information

Vehicle Use Definitions

Defines intended use for EXC/Six Days and XC-W/XC models.

Maintenance and Warranty Guidelines

Importance of maintenance and conditions for warranty claims.

Safety and Handling Precautions

Notes on transport, fire hazards, environmental impact, and risk grades.

Owner's Manual Importance

Emphasizes reading and understanding the owner's manual for safe operation.

View of Vehicle

Vehicle Component Identification: Left Front

Identifies key components shown in the left front view of the motorcycle.

Vehicle Component Identification: Right Rear

Identifies key components shown in the right rear view of the motorcycle.

Location of Serial Numbers

Vehicle Identification Number Locations

Details on locating chassis, engine, fork, and shock absorber numbers.

Type Label and Key Number

Location of the vehicle's type label and key identification number.

Motorcycle Controls

Handlebar Controls Operation

Details on clutch, brake levers, throttle, switches, and buttons.

Speedometer and Tripmaster Functions

Operation and settings for speedometer and tripmaster functions.

Fuel and Starting Controls

Fuel tap, choke, shift lever, and kickstarter operation.

Steering Lock Mechanism

Operation of the steering lock mechanism for securing the vehicle.

General Tips and Hints on Putting into Operation

First Use Safety and Checks

Essential safety advice and initial checks before the first ride.

Engine Break-In Procedure

Guidelines for engine break-in and performance limits.

Preparing for Difficult Riding Conditions

Specific preparations for various riding environments and temperatures.

Riding Instructions

Pre-Ride Checks and Operation

Essential pre-ride checks for safety and proper vehicle function.

Starting, Shifting, and Braking

Procedures for starting the engine, changing gears, and effective braking.

Parking and Refueling Procedures

Safe procedures for parking the motorcycle and refueling the fuel tank.

Service Schedule

Authorized Workshop Maintenance

Maintenance tasks to be performed by an authorized KTM workshop.

Routine Rider Maintenance

Regular checks and maintenance tasks for the motorcycle owner.

Maintenance Work on Chassis and Engine

Suspension System Maintenance

Adjusting fork, shock absorber damping, preload, and sag.

Braking System Service

Brake discs, fluid, linings, and lever adjustments.

Drivetrain and Wheel Service

Chain, wheels, tires, and spokes maintenance.

Engine Systems Service

Battery, cooling, air filter, carburetor, and engine oil.

Troubleshooting

Engine Starting Issues

Diagnosing issues with the starter and engine start.

Engine Running and Performance Problems

Troubleshooting no idle, poor acceleration, or stalling.

Overheating and Smoke Diagnosis

Addressing engine overheating and white smoke emissions.

Cleaning

Motorcycle Cleaning Procedures

Guidelines for cleaning the motorcycle safely and effectively.

Storage

Motorcycle Storage Preparation

Steps to take before storing the motorcycle for extended periods.

Recommissioning After Storage

Procedures for putting a stored motorcycle back into operation.

Technical Data

Engine Specifications and Capacities

Details on engine design, displacement, bore, stroke, and capacities.

Carburetor Configurations and Settings

Carburetor settings by altitude and temperature.

Chassis and Suspension Specifications

Frame, dimensions, weights, suspension travel, fork, and shock absorber data.

Tightening Torques: Engine and Chassis

Specified torque values for engine and chassis components.

Wiring Diagram

Wiring Diagram Schematics

Electrical schematics for various motorcycle models.

Component and Cable Color Index

List of electrical components and their corresponding cable colors.

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