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KTM 125 EXC EU 2010 User Manual

KTM 125 EXC EU 2010
140 pages
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OWNER'S MANUAL 2010
125 EXC EU
125 EXC SIX DAYS EU
150 XC USA
200 EXC EU
200 EXC AUS
200 XC
W USA
250 EXC EU
250 EXC SIX DAYS EU
250 EXC AUS
250 XC EU/USA
250 XC
W USA
300 EXC EU
300 EXC SIX DAYS EU
300 EXC AUS
300 XC EU/USA
300 XC
W USA
Art. no. 3211466en

Table of Contents

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KTM 125 EXC EU 2010 Specifications

General IconGeneral
Engine TypeSingle-cylinder, 2-stroke
Displacement124.8 cc
Bore x Stroke54 mm x 54.5 mm
Transmission6-speed
Fuel SystemCarburetor
Seat Height960 mm
StarterKickstarter
Front BrakeDisc brake
Rear BrakeDisc brake
Fuel Capacity7.5 liters
Front SuspensionWP-USD Ø 48 mm
Rear SuspensionWP monoshock

Summary

Important Information

Grades of Risks

Defines different levels of danger and warnings for safety.

Controls

Fuel Tap

Explains the fuel tap operation and positions.

Shift Lever

Describes the shift lever and gear positions.

Foot Brake Lever

Describes the foot brake lever operation.

Controls (All EXC/XC-W Models)

Speedometer

Explains the speedometer functions and buttons.

General Tips and Hints on Putting into Operation

Advice on First Use

Provides essential advice before initial operation.

Running in the Engine

Details the engine break-in procedure and guidelines.

Preparing the Vehicle for Difficult Operating Conditions

Advises on preparing for challenging terrains.

Riding Instructions

Checks Before Putting into Operation

Lists pre-ride inspection items for safety.

Starting

Details the procedure for starting the engine.

Starting Up

Explains how to start the motorcycle.

Shifting, Riding

Guides on gear shifting and riding techniques.

Braking

Explains braking techniques and precautions.

Refueling

Provides instructions and warnings for refueling.

Service Schedule

Maintenance Work on Chassis and Engine

Checking the Basic Chassis Setting with the Rider's Weight

Guides on setting chassis based on rider weight.

Adjusting the High-Speed Compression Damping of the Shock Absorber

Details adjusting high-speed compression damping.

Adjusting the Low-Speed Compression Damping of the Shock Absorber

Details adjusting low-speed compression damping.

Adjusting the Rebound Damping of the Shock Absorber

Guides on adjusting shock absorber rebound damping.

Adjusting the Spring Preload of the Shock Absorber

Guides on adjusting shock absorber spring preload.

Adjusting the Riding Sag

Details how to adjust riding sag.

Adjusting the Compression Damping of the Fork

Guides on adjusting fork compression damping.

Adjusting the Rebound Damping of the Fork

Explains how to adjust fork rebound damping.

Checking the Play of the Steering Head Bearing

Explains how to check steering head bearing play.

Adjusting the Play of the Steering Head Bearing

Guides on adjusting steering head bearing play.

Adjusting the Handlebar Position

Guides on adjusting handlebar position for comfort.

Cleaning the Chain

Guides on cleaning the drive chain.

Checking the Chain Tension

Explains how to check chain tension.

Adjusting the Chain Tension

Guides on adjusting chain tension.

Checking the Brake Discs

Explains how to check brake disc wear.

Checking the Front Brake Fluid Level

Explains how to check front brake fluid level.

Adding Front Brake Fluid

Guides on adding front brake fluid.

Checking the Front Brake Linings

Explains how to check front brake linings.

Changing the Front Brake Linings

Guides on changing front brake linings.

Checking the Rear Brake Fluid Level

Explains how to check rear brake fluid level.

Adding Rear Brake Fluid

Guides on adding rear brake fluid.

Checking the Rear Brake Linings

Explains how to check rear brake linings.

Checking the Tire Air Pressure

Guides on checking tire air pressure.

Checking the Antifreeze and Coolant Level

Explains how to check antifreeze and coolant levels.

Checking the Coolant Level

Guides on checking coolant level in radiator.

Refilling with Coolant

Guides on refilling the coolant.

Cleaning the Air Filter

Explains how to clean the air filter.

Checking the Fluid Level of the Hydraulic Clutch

Explains how to check hydraulic clutch fluid level.

Changing the Hydraulic Clutch Fluid

Guides on changing hydraulic clutch fluid.

Carburetor - Adjusting the Idle Speed

Guides on adjusting carburetor idle speed.

Checking the Gear Oil Level

Explains how to check gear oil level.

Changing the Gear Oil

Guides on changing gear oil.

Refilling with Gear Oil

Guides on refilling gear oil.

Adding Gear Oil

Guides on adding gear oil.

Troubleshooting

The Engine Cannot Be Cranked (Electric Starter)

Troubleshooting for starting issues.

Engine Turns But Does Not Start

Troubleshooting for engine not starting.

Engine Has No Idle

Troubleshooting for engine idle issues.

Engine Does Not Speed Up

Troubleshooting for lack of acceleration.

Engine Has Too Little Power

Troubleshooting for low power output.

Engine Stalls or is Popping into the Carburetor

Troubleshooting for engine stalling.

Engine Overheats

Troubleshooting for engine overheating.

White Smoke Emission (Steam in Exhaust Gas)

Troubleshooting for white smoke from exhaust.

Gear Oil Exits at the Vent Hose

Troubleshooting for gear oil leaks.

Water in the Gear Oil

Troubleshooting for water contamination in gear oil.

Technical Data - Engine Tightening Torques

Technical Data - Carburetor

Carburetor Configuration (150 XC USA)

Jetting chart for 150 XC USA.

Carburetor Configuration (All 200 Models)

Jetting chart for 200 models.

Carburetor Configuration (250 XC EU/USA)

Jetting chart for 250 XC EU/USA.

Carburetor Configuration (All 300 Models)

Jetting chart for 300 models.

Technical Data - Fork

Technical Data - Shock Absorber

Technical Data - Tightening Torques for Chassis

All 125/150/200 Models

Chassis torque specs for 125/150/200 models.

All 250/300 Models

Chassis torque specs for 250/300 models.

Wiring Diagram

Wiring Diagram (250/300 EXC AUS, 300 EXC EU, 300 EXC SIX DAYS EU)

Electrical diagram for specific 250/300 models.

Wiring Diagram (150 XC USA, 200 XC-W USA)

Electrical diagram for 150 XC USA, 200 XC-W USA.

Wiring Diagram (250/300 XC-W, 250/300 XC)

Electrical diagram for 250/300 XC-W/XC models.

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