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KTM 200 XC - User Manual

KTM 200 XC
71 pages
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KTM-Sportmotorcycle AG
A–5230 Mattighofen
www.ktm.at
KTM Group Partner
4/2006 FOTO: MITTERBAUER
125 EXC SIX DAYS, EXC
200 XC, XC-W, EXC
250 XC, XC-W, EXC SIX DAYS, EXC
300 XC, XC-W, EXC SIX DAYS, EXC
OWNER’S MANUAL 2007
ART. NR. 3.211.144EN
ENGLISH

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the KTM 200 XC and is the answer not in the manual?

Summary

Important Information

Consumer Information for Australia Only

Consumer information specific to Australia regarding noise control.

Introduction to Your KTM Motorcycle

Intended Purpose of KTM Motorcycles

Explains the design and compliance of KTM sports motorcycles.

XC;XC-W Models Prohibited on Public Roads

Clarifies road use restrictions for specific XC/XC-W models.

2-Stroke Offroad Motorcycles on Public Roads

Discusses limited suitability of 2-stroke offroad models for road use.

Owners Manual Guidance

Emphasizes reading the manual for proper bike use and safety.

Service and Maintenance Importance

Highlights the necessity of following service instructions for optimal operation.

Warranty Information

Details warranty void conditions and claims.

Automotive Fluids and Specifications

Specifies required automotive fluids and their specifications.

Spare Parts and Accessories Usage

Advises using KTM-approved parts for safety.

Transporting the Motorcycle Safely

Provides instructions for secure motorcycle transportation.

Environmental Considerations

Encourages responsible off-road riding practices.

Serial Number Locations

Operation Instruments

Clutch Lever Adjustment

Explains how to adjust the clutch lever position for comfort.

Hand Brake Lever Operation

Describes the function and adjustment of the front brake lever.

Electronic Speedometer Functions

Introduces the electronic speedometer and its basic operation.

Speedometer Display Modes (SPEED;H, SPEED;ODO)

Details the SPEED/H and SPEED/ODO display modes.

Speedometer Display Mode Setup

Guides on activating and deactivating various speedometer display modes.

Speedometer CLK (Time) Mode

Explains how to view and set the clock on the speedometer.

Speedometer LAP (Lap Time) Mode

Describes the lap time function and storage for the speedometer.

Speedometer LAP;LAP Mode

Details how to view stored lap times in the LAP/LAP display mode.

Speedometer MAX (Maximum Speed) Mode

Explains the function of the maximum speed display mode.

Speedometer TR1 (Tripmaster 1) Mode

Describes the tripmaster 1 function for trip measurement.

Speedometer TR2 (Tripmaster 2) Mode

Explains the tripmaster 2 function for roadbook trips.

Speedometer A1 (Average Speed 1) Mode

Details the average speed 1 calculation based on TR1 and S1.

Speedometer A2 (Average Speed 2) Mode

Explains the average speed 2 calculation based on TR2 and S2.

Speedometer S1 (Stop Watch 1) Mode

Describes the stop watch 1 function.

Speedometer S2 (Stop Watch 2) Mode

Details the manual stop watch 2 function.

Changing Speedometer Units (Kilometers;Miles)

Guides on changing the unit display between km and miles.

Setting the Clock on the Speedometer

Provides instructions for setting the clock display on the speedometer.

Overview of Speedometer Functions

Summarizes the various functions and operations of the electronic speedometer.

Indicator Lamps (EXC)

Explains the function of the green and blue indicator lamps on EXC models.

Combination Switch (EXC;EXC Six Days)

Describes the controls on the combination switch for EXC models.

Headlamp Switch (XC-W)

Explains how the headlamp is operated on XC-W models.

Flasher Switch Operation

Details the function and removability of the flasher switch.

Emergency OFF Switch (Australia)

Explains the function and location of the emergency OFF switch.

Filler Cap (EXC;EXC Six Days) Operation

Instructions for opening and closing the fuel filler cap.

Filler Cap (XC, XC-W) Operation

Describes the procedure for opening and closing the fuel filler cap.

Fuel Tap Operation

Explains the ON, OFF, and RES positions of the fuel tap.

Choke Knob Usage

Details how to use the choke knob for cold starts.

Shift Lever Operation

Explains the location and function of the shift lever and gear positions.

Kickstarter Operation

Describes how to use the kickstarter.

Foot Brake Pedal Adjustment

Explains how to adjust the foot brake pedal position.

Side Stand Usage

Instructions for using and securing the side stand.

Steering Lock Operation

Details how to operate the steering lock mechanism.

Fork Compression Damping Adjustment

Explains how to adjust the compression damping of the front fork.

Fork Rebound Damping Adjustment

Explains how to adjust the rebound damping of the front fork.

Fork Spring Preload Adjustment (XC;EXC Six Days)

Guides on adjusting the spring preload on XC/EXC Six Days forks.

Shock Absorber Damping (XC;EXC Six Days)

Details compression damping adjustments for the shock absorber.

Shock Absorber High-Speed Setting

Explains how to adjust the high-speed damping of the shock absorber.

Shock Absorber Compression Damping (XC-W;EXC)

Details compression damping adjustments for XC-W/EXC shock absorbers.

Shock Absorber Rebound Damping

Explains how to adjust the rebound damping of the shock absorber.

General Tips and Warnings for Starting the Motorcycle

Instructions for First Ride

Provides essential advice for the initial rides on the motorcycle.

Running-in Procedure

Outlines the recommended engine break-in procedure for longevity.

Driving Instructions

Pre-Ride Checks

Lists critical checks to perform before starting the motorcycle.

Starting Engine Cold

Step-by-step guide for starting the engine when it's cold.

Starting Engine Warm

Instructions for starting the engine when it's already warm.

Handling a Flooded Engine

Procedures to follow if the engine becomes flooded.

Starting Off from a Standstill

Explains the technique for smoothly starting off.

Shifting Gears and Riding Techniques

Covers gear shifting, riding, and cornering advice.

Braking Techniques

Provides guidance on effective and safe braking methods.

Stopping and Parking Safely

Instructions for safely stopping and parking the motorcycle.

Refueling and Fuel Types

Specifies fuel requirements and safe refueling practices.

Maintenance Work on Chassis and Engine

Changing Shock Absorber Spring Preload

Details the procedure for adjusting the shock absorber spring preload.

Pivot Bearing Maintenance

Explains maintenance requirements for the pivot bearing.

Basic Suspension Setup for Rider Weight

Guides on setting up suspension based on rider weight.

Checking Shock Absorber and Spring Suitability

How to check if the shock absorber spring is appropriate for your weight.

Determining Static Sag of Shock Absorber

Method for measuring the static sag of the rear shock absorber.

Determining Riding Sag of Shock Absorber

Method for measuring the riding sag of the rear shock absorber.

Checking Telescopic Fork Basic Setup

Guidance on checking the front fork's initial setup.

Changing Fork Spring Preload (XC;EXC Six Days)

Procedure for adjusting spring preload on XC/EXC Six Days forks.

Changing Fork Spring Preload (XC-W;EXC)

Steps for adjusting spring preload on XC-W/EXC forks.

Replacing Fork Springs Based on Rider Weight

Instructions for selecting and replacing fork springs by rider weight.

Breather Plug Front Fork Maintenance

Explains the function and maintenance of front fork breather plugs.

Cleaning Telescopic Fork Dust Sleeves

Guides on cleaning the dust protection bellows of the telescopic fork.

Changing Fork Offset (Caster) XC;EXC Six Days

How to adjust the fork offset for optimized handling.

Checking and Adjusting Steering Head Bearing

Procedure for checking and adjusting the steering head bearing play.

Changing Handlebar Position

Instructions for adjusting the handlebar position for rider comfort.

Checking Chain Tension

Steps to check the tension of the drive chain.

Correcting Chain Tension

How to adjust the chain tension correctly.

Chain Maintenance Best Practices

Tips for maintaining the drive chain for longevity.

Checking Chain Wear

Method for inspecting the drive chain for wear.

General Information on KTM Disc Brakes

Overview of KTM disc brake system components and operation.

Brake Caliper Information

Details about the floating mount brake calipers.

Brake Pad Specifications

Information on the types of brake pads used.

Brake Disc Thickness Limits

Specifies minimum allowable brake disc thickness.

Brake Fluid Reservoir Checks

Guidance on checking brake fluid reservoir levels.

Brake Fluid Type and Safety

Information on recommended brake fluid and safety precautions.

Adjusting Front Brake Lever Free Travel

How to adjust the free play in the front brake lever.

Checking Front Brake Fluid Level

Steps for checking the front brake fluid level.

Refilling Front Brake Fluid Reservoir

Procedure for refilling the front brake fluid reservoir.

Checking Front Brake Pads

How to inspect the thickness of the front brake pads.

Replacing Front Brake Pads

Step-by-step guide for replacing the front brake pads.

Changing Basic Position of Foot Brake Pedal

How to adjust the basic position of the foot brake pedal.

Checking Rear Brake Fluid Level

Steps for checking the rear brake fluid level.

Refilling Rear Brake Fluid Reservoir

Procedure for refilling the rear brake fluid reservoir.

Checking Rear Brake Pads

How to inspect the thickness of the rear brake pads.

Replacing Rear Brake Pads

Step-by-step guide for replacing the rear brake pads.

Dismounting and Mounting Front Wheel

Instructions for removing and installing the front wheel.

Dismounting and Mounting Rear Wheel

Instructions for removing and installing the rear wheel.

Tire Types, Air Pressure, and Condition

Covers tire selection, pressure, and condition checks.

Checking Spoke Tension

Method for checking and adjusting spoke tension for wheel stability.

Replacing Digital Speedometer Battery

Guide for replacing the battery in the electronic speedometer.

Setting Magnetic Sensor Distance

How to adjust the distance between the speed sensor magnet and sensor.

Replacing Headlight and Parking Light Lamps

Instructions for replacing headlight and parking light bulbs.

Cooling System Overview

Explains the function of the motorcycle's cooling system.

Checking Coolant Level

How to check the coolant level in the system.

Refilling and Bleeding Cooling System

Procedure for refilling and bleeding the cooling system.

Cleaning the Air Filter

Detailed steps for cleaning and oiling the air filter.

Exhaust System Maintenance

Information on exhaust system components and maintenance.

Changing Clutch Lever Position

How to adjust the clutch lever position for optimal feel.

Checking Hydraulic Clutch Oil Level (125;200)

Procedure for checking hydraulic clutch oil level on 125/200 models.

Checking Hydraulic Clutch Oil Level (250;300)

Procedure for checking hydraulic clutch oil level on 250/300 models.

Bleeding the Hydraulic Clutch

Steps for bleeding air from the hydraulic clutch system.

Carburetor Adjustment Procedures

General guidance on adjusting the carburetor.

Original Carburetor Setting Information

Information on the factory default carburetor settings.

Changing Carburetor Setting Guidelines

Advice on how to adjust carburetor settings for different conditions.

Carburetor Wear Information

Details on carburetor wear and recommended replacement intervals.

Carburetor Definitions and Ranges

Explains terms like rich/lean mixture and carburetor adjustment ranges.

Adjusting Engine Characteristic via Auxiliary Spring (250;300)

How to modify engine characteristic using auxiliary springs.

Checking Transmission Oil Level (125;200)

Procedure to check transmission oil level on 125/200 models.

Changing Transmission Oil (125;200)

Steps for changing transmission oil on 125/200 models.

Checking Transmission Oil Level (250;300)

Procedure to check transmission oil level on 250/300 models.

Changing Transmission Oil (250;300)

Steps for changing transmission oil on 250/300 models.

Cleaning and Storage

Motorcycle Cleaning Procedures

General guidelines for cleaning the motorcycle.

Conservation for Winter Operation

Precautionary measures for winter storage and road salt.

Motorcycle Storage Guidelines

Recommendations for proper long-term motorcycle storage.

Technical Specifications - Chassis

Technical Specifications - Engine

Summary

Important Information

Consumer Information for Australia Only

Consumer information specific to Australia regarding noise control.

Introduction to Your KTM Motorcycle

Intended Purpose of KTM Motorcycles

Explains the design and compliance of KTM sports motorcycles.

XC;XC-W Models Prohibited on Public Roads

Clarifies road use restrictions for specific XC/XC-W models.

2-Stroke Offroad Motorcycles on Public Roads

Discusses limited suitability of 2-stroke offroad models for road use.

Owners Manual Guidance

Emphasizes reading the manual for proper bike use and safety.

Service and Maintenance Importance

Highlights the necessity of following service instructions for optimal operation.

Warranty Information

Details warranty void conditions and claims.

Automotive Fluids and Specifications

Specifies required automotive fluids and their specifications.

Spare Parts and Accessories Usage

Advises using KTM-approved parts for safety.

Transporting the Motorcycle Safely

Provides instructions for secure motorcycle transportation.

Environmental Considerations

Encourages responsible off-road riding practices.

Serial Number Locations

Operation Instruments

Clutch Lever Adjustment

Explains how to adjust the clutch lever position for comfort.

Hand Brake Lever Operation

Describes the function and adjustment of the front brake lever.

Electronic Speedometer Functions

Introduces the electronic speedometer and its basic operation.

Speedometer Display Modes (SPEED;H, SPEED;ODO)

Details the SPEED/H and SPEED/ODO display modes.

Speedometer Display Mode Setup

Guides on activating and deactivating various speedometer display modes.

Speedometer CLK (Time) Mode

Explains how to view and set the clock on the speedometer.

Speedometer LAP (Lap Time) Mode

Describes the lap time function and storage for the speedometer.

Speedometer LAP;LAP Mode

Details how to view stored lap times in the LAP/LAP display mode.

Speedometer MAX (Maximum Speed) Mode

Explains the function of the maximum speed display mode.

Speedometer TR1 (Tripmaster 1) Mode

Describes the tripmaster 1 function for trip measurement.

Speedometer TR2 (Tripmaster 2) Mode

Explains the tripmaster 2 function for roadbook trips.

Speedometer A1 (Average Speed 1) Mode

Details the average speed 1 calculation based on TR1 and S1.

Speedometer A2 (Average Speed 2) Mode

Explains the average speed 2 calculation based on TR2 and S2.

Speedometer S1 (Stop Watch 1) Mode

Describes the stop watch 1 function.

Speedometer S2 (Stop Watch 2) Mode

Details the manual stop watch 2 function.

Changing Speedometer Units (Kilometers;Miles)

Guides on changing the unit display between km and miles.

Setting the Clock on the Speedometer

Provides instructions for setting the clock display on the speedometer.

Overview of Speedometer Functions

Summarizes the various functions and operations of the electronic speedometer.

Indicator Lamps (EXC)

Explains the function of the green and blue indicator lamps on EXC models.

Combination Switch (EXC;EXC Six Days)

Describes the controls on the combination switch for EXC models.

Headlamp Switch (XC-W)

Explains how the headlamp is operated on XC-W models.

Flasher Switch Operation

Details the function and removability of the flasher switch.

Emergency OFF Switch (Australia)

Explains the function and location of the emergency OFF switch.

Filler Cap (EXC;EXC Six Days) Operation

Instructions for opening and closing the fuel filler cap.

Filler Cap (XC, XC-W) Operation

Describes the procedure for opening and closing the fuel filler cap.

Fuel Tap Operation

Explains the ON, OFF, and RES positions of the fuel tap.

Choke Knob Usage

Details how to use the choke knob for cold starts.

Shift Lever Operation

Explains the location and function of the shift lever and gear positions.

Kickstarter Operation

Describes how to use the kickstarter.

Foot Brake Pedal Adjustment

Explains how to adjust the foot brake pedal position.

Side Stand Usage

Instructions for using and securing the side stand.

Steering Lock Operation

Details how to operate the steering lock mechanism.

Fork Compression Damping Adjustment

Explains how to adjust the compression damping of the front fork.

Fork Rebound Damping Adjustment

Explains how to adjust the rebound damping of the front fork.

Fork Spring Preload Adjustment (XC;EXC Six Days)

Guides on adjusting the spring preload on XC/EXC Six Days forks.

Shock Absorber Damping (XC;EXC Six Days)

Details compression damping adjustments for the shock absorber.

Shock Absorber High-Speed Setting

Explains how to adjust the high-speed damping of the shock absorber.

Shock Absorber Compression Damping (XC-W;EXC)

Details compression damping adjustments for XC-W/EXC shock absorbers.

Shock Absorber Rebound Damping

Explains how to adjust the rebound damping of the shock absorber.

General Tips and Warnings for Starting the Motorcycle

Instructions for First Ride

Provides essential advice for the initial rides on the motorcycle.

Running-in Procedure

Outlines the recommended engine break-in procedure for longevity.

Driving Instructions

Pre-Ride Checks

Lists critical checks to perform before starting the motorcycle.

Starting Engine Cold

Step-by-step guide for starting the engine when it's cold.

Starting Engine Warm

Instructions for starting the engine when it's already warm.

Handling a Flooded Engine

Procedures to follow if the engine becomes flooded.

Starting Off from a Standstill

Explains the technique for smoothly starting off.

Shifting Gears and Riding Techniques

Covers gear shifting, riding, and cornering advice.

Braking Techniques

Provides guidance on effective and safe braking methods.

Stopping and Parking Safely

Instructions for safely stopping and parking the motorcycle.

Refueling and Fuel Types

Specifies fuel requirements and safe refueling practices.

Maintenance Work on Chassis and Engine

Changing Shock Absorber Spring Preload

Details the procedure for adjusting the shock absorber spring preload.

Pivot Bearing Maintenance

Explains maintenance requirements for the pivot bearing.

Basic Suspension Setup for Rider Weight

Guides on setting up suspension based on rider weight.

Checking Shock Absorber and Spring Suitability

How to check if the shock absorber spring is appropriate for your weight.

Determining Static Sag of Shock Absorber

Method for measuring the static sag of the rear shock absorber.

Determining Riding Sag of Shock Absorber

Method for measuring the riding sag of the rear shock absorber.

Checking Telescopic Fork Basic Setup

Guidance on checking the front fork's initial setup.

Changing Fork Spring Preload (XC;EXC Six Days)

Procedure for adjusting spring preload on XC/EXC Six Days forks.

Changing Fork Spring Preload (XC-W;EXC)

Steps for adjusting spring preload on XC-W/EXC forks.

Replacing Fork Springs Based on Rider Weight

Instructions for selecting and replacing fork springs by rider weight.

Breather Plug Front Fork Maintenance

Explains the function and maintenance of front fork breather plugs.

Cleaning Telescopic Fork Dust Sleeves

Guides on cleaning the dust protection bellows of the telescopic fork.

Changing Fork Offset (Caster) XC;EXC Six Days

How to adjust the fork offset for optimized handling.

Checking and Adjusting Steering Head Bearing

Procedure for checking and adjusting the steering head bearing play.

Changing Handlebar Position

Instructions for adjusting the handlebar position for rider comfort.

Checking Chain Tension

Steps to check the tension of the drive chain.

Correcting Chain Tension

How to adjust the chain tension correctly.

Chain Maintenance Best Practices

Tips for maintaining the drive chain for longevity.

Checking Chain Wear

Method for inspecting the drive chain for wear.

General Information on KTM Disc Brakes

Overview of KTM disc brake system components and operation.

Brake Caliper Information

Details about the floating mount brake calipers.

Brake Pad Specifications

Information on the types of brake pads used.

Brake Disc Thickness Limits

Specifies minimum allowable brake disc thickness.

Brake Fluid Reservoir Checks

Guidance on checking brake fluid reservoir levels.

Brake Fluid Type and Safety

Information on recommended brake fluid and safety precautions.

Adjusting Front Brake Lever Free Travel

How to adjust the free play in the front brake lever.

Checking Front Brake Fluid Level

Steps for checking the front brake fluid level.

Refilling Front Brake Fluid Reservoir

Procedure for refilling the front brake fluid reservoir.

Checking Front Brake Pads

How to inspect the thickness of the front brake pads.

Replacing Front Brake Pads

Step-by-step guide for replacing the front brake pads.

Changing Basic Position of Foot Brake Pedal

How to adjust the basic position of the foot brake pedal.

Checking Rear Brake Fluid Level

Steps for checking the rear brake fluid level.

Refilling Rear Brake Fluid Reservoir

Procedure for refilling the rear brake fluid reservoir.

Checking Rear Brake Pads

How to inspect the thickness of the rear brake pads.

Replacing Rear Brake Pads

Step-by-step guide for replacing the rear brake pads.

Dismounting and Mounting Front Wheel

Instructions for removing and installing the front wheel.

Dismounting and Mounting Rear Wheel

Instructions for removing and installing the rear wheel.

Tire Types, Air Pressure, and Condition

Covers tire selection, pressure, and condition checks.

Checking Spoke Tension

Method for checking and adjusting spoke tension for wheel stability.

Replacing Digital Speedometer Battery

Guide for replacing the battery in the electronic speedometer.

Setting Magnetic Sensor Distance

How to adjust the distance between the speed sensor magnet and sensor.

Replacing Headlight and Parking Light Lamps

Instructions for replacing headlight and parking light bulbs.

Cooling System Overview

Explains the function of the motorcycle's cooling system.

Checking Coolant Level

How to check the coolant level in the system.

Refilling and Bleeding Cooling System

Procedure for refilling and bleeding the cooling system.

Cleaning the Air Filter

Detailed steps for cleaning and oiling the air filter.

Exhaust System Maintenance

Information on exhaust system components and maintenance.

Changing Clutch Lever Position

How to adjust the clutch lever position for optimal feel.

Checking Hydraulic Clutch Oil Level (125;200)

Procedure for checking hydraulic clutch oil level on 125/200 models.

Checking Hydraulic Clutch Oil Level (250;300)

Procedure for checking hydraulic clutch oil level on 250/300 models.

Bleeding the Hydraulic Clutch

Steps for bleeding air from the hydraulic clutch system.

Carburetor Adjustment Procedures

General guidance on adjusting the carburetor.

Original Carburetor Setting Information

Information on the factory default carburetor settings.

Changing Carburetor Setting Guidelines

Advice on how to adjust carburetor settings for different conditions.

Carburetor Wear Information

Details on carburetor wear and recommended replacement intervals.

Carburetor Definitions and Ranges

Explains terms like rich/lean mixture and carburetor adjustment ranges.

Adjusting Engine Characteristic via Auxiliary Spring (250;300)

How to modify engine characteristic using auxiliary springs.

Checking Transmission Oil Level (125;200)

Procedure to check transmission oil level on 125/200 models.

Changing Transmission Oil (125;200)

Steps for changing transmission oil on 125/200 models.

Checking Transmission Oil Level (250;300)

Procedure to check transmission oil level on 250/300 models.

Changing Transmission Oil (250;300)

Steps for changing transmission oil on 250/300 models.

Cleaning and Storage

Motorcycle Cleaning Procedures

General guidelines for cleaning the motorcycle.

Conservation for Winter Operation

Precautionary measures for winter storage and road salt.

Motorcycle Storage Guidelines

Recommendations for proper long-term motorcycle storage.

Technical Specifications - Chassis

Technical Specifications - Engine

KTM 200 XC Specifications

General IconGeneral
StarterKickstarter
Transmission6-speed
Front BrakeDisc brake
Rear BrakeDisc brake
Front SuspensionWP Xplor 48, USD
Rear SuspensionWP monoshock
Cooling SystemLiquid cooled
FrameChromium-Molybdenum steel
Fuel Tank Capacity9.5 l
Engine Type2-stroke

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