KTM 300 EXC TPI 2022 - User Manual

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OWNER'S MANUAL 2022

250 EXC TPI

250 EXC SIX DAYS TPI

250 XC‑W TPI

300 EXC TPI

300 EXC SIX DAYS TPI

300 XC-W TPI

300 EXC TPI ERZBERGRODEO

300 XC-W TPI ERZBERGRODEO

Art. no. 3214421en

Main Page

Table of Contents4
Means of Representation8
Symbols Used8
Formats Used8
Safety Advice 29
Use Definition - Intended Use9
Misuse9
Degrees of Risk and Symbols10
Tampering Warning10
Safe Operation10
Protective Clothing11
Work Rules11
Environment11
Owner's Manual12
Important Notes 313
Manufacturer Warranty, Implied Warranty13
Fuel, Auxiliary Substances13
Spare Parts, Technical Accessories13
Service13
Figures13
Customer Service13
View of Vehicle14
View of Vehicle, Front Left (Example)14
View of Vehicle, Rear Right (Example)15
Serial Numbers16
Vehicle Identification Number16
Type Label16
Key Number (All EXC Models)16
Engine Number16
Fork Part Number17
Shock Absorber Article Number17
Controls18
Clutch Lever18
Hand Brake Lever18
Throttle Grip18
Stop Button (All EXC Models)18
Stop Button (All XC-W Models)19
Horn Button (All EXC Models)19
Light Switch (All EXC Models)19
Light Switch (All XC-W Models)19
Turn Signal Switch (All EXC Models)20
Emergency off Switch (All EXC Models)20
Start Button20
Map Switch (All Special Models)20
Overview of Indicator Lights (All EXC Models)21
Overview of Indicator Lights (All XC-W Models)21
Opening the Fuel Tank Filler Cap21
Closing the Fuel Tank Filler Cap22
Opening 2-Stroke Oil Tank Cap22
Closing 2-Stroke Oil Tank Cap23
Supporting Strap (All ERZBERGRODEO Models)23
Cold Start Button23
Idle Speed Adjusting Screw24
Shift Lever24
Foot Brake Lever25
Side Stand25
Steering Lock (All EXC Models)25
Locking the Steering (All EXC Models)26
Unlocking the Steering (All EXC Models)26
Combination Instrument 727
Combination Instrument Overview27
Activation and Test27
Setting Kilometers or Miles27
Adjusting Combination Instrument Function28
Setting the Clock29
Viewing the Lap Time29
Display Mode SPEED (Speed)30
Display Mode SPEED/H (Operating Hours)30
Setup Menu30
Adjusting the Unit of Measurement31
Display Mode SPEED/CLK (Time)32
Setting the Clock32
Display Mode SPEED/LAP (Lap Time)32
Viewing the Lap Time33
Display Mode SPEED/ODO (Odometer)33
Display Mode SPEED/TR1 (Trip Master 1)34
Display Mode SPEED/TR2 (Trip Master 2)34
Adjusting TR2 (Trip Master 2)34
Display Mode SPEED/A1 (Average Speed 1)35
Display Mode SPEED/A2 (Average Speed 2)35
Display Mode SPEED/S1 (Stop Watch 1)36
Display Mode SPEED/S2 (Stop Watch 2)36
Table of Functions37
Table of Conditions and Menu Activation38
Preparing for Use 839
Advice on Preparing for First Use39
Running in the Engine40
Starting Power of Lithium-Ion Batteries at Low Temperatures41
Preparing the Vehicle for Difficult Operating Conditions41
Preparing the Vehicle for Riding on Dry Sand41
Preparing the Vehicle for Riding on Wet Sand43
Preparing the Vehicle for Riding on Wet and Muddy Circuits44
Preparing Vehicle for High Temperatures or Slow Riding44
Preparing the Vehicle for Low Temperatures or Snow45
Riding Instructions46
Checks and Maintenance Measures When Preparing for Use46
Starting the Vehicle46
Starting off47
Shifting, Riding47
Braking48
Stopping, Parking49
Transporting49
Refueling50
Adding 2-Stroke Oil51
10 Service Schedule52
Additional Information52
Required Work52
Recommended Work53
Tuning the Chassis 1155
Checking the Basic Chassis Setting with the Rider's Weight55
Compression Damping of the Shock Absorber55
Adjusting the Low-Speed Compression Damping of the Shock Absorber55
Adjusting the High-Speed Compression Damping of the Shock Absorber56
Adjusting the Rebound Damping of the Shock Absorber57
Measuring the Dimension of the Rear Wheel Unloaded57
Checking the Static Sag of the Shock Absorber58
Checking the Riding Sag of the Shock Absorber58
Adjusting the Spring Preload of the Shock Absorber59
Adjusting the Riding Sag60
Checking the Basic Setting of the Fork60
Adjusting the Compression Damping of the Fork61
Adjusting the Rebound Damping of the Fork61
Adjusting the Spring Preload of the Fork62
Handlebar Position63
Adjusting the Handlebar Position63
12 Service Work on the Chassis66
Raising the Motorcycle with a Lift Stand66
Removing the Motorcycle from the Lift Stand66
Bleeding the Fork Legs66
Cleaning the Dust Boots of the Fork Legs67
Removing the Fork Protector67
Installing the Fork Protector68
Removing the Fork Legs68
Installing the Fork Legs69
Removing the Lower Triple Clamp (All Standard XC-W Models, All Standard EXC Models)70
Removing the Lower Triple Clamp (All Special Models)70
Installing the Lower Triple Clamp (All Standard XC-W Models, All Standard EXC Models)71
Installing the Lower Triple Clamp (All Special Models)74
Checking Steering Head Bearing Play76
Adjusting the Steering Head Bearing Play76
Lubricating the Steering Head Bearing78
Removing Front Fender78
Installing Front Fender78
Removing the Shock Absorber79
Installing the Shock Absorber79
Removing the Seat80
Mounting the Seat80
Removing the Air Filter Box Cover81
Installing the Air Filter Box Cover81
Removing the Air Filter82
Installing the Air Filter82
Cleaning the Air Filter and Air Filter Box83
Preparing Air Filter Box Cover for Securing83
Removing the Main Silencer84
Installing the Main Silencer84
Changing the Glass Fiber Yarn Filling of the Main Silencer84
Removing the Fuel Tank85
Installing the Fuel Tank87
Checking the Chain for Dirt88
Cleaning the Chain89
Checking the Chain Tension89
Adjusting the Chain Tension90
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide91
Checking the Frame94
Checking the Link Fork94
Checking the Throttle Cable Routing94
Checking the Rubber Grip95
Adjusting the Basic Position of the Clutch Lever95
Checking/Correcting the Fluid Level of the Hydraulic Clutch96
Changing the Hydraulic Clutch Fluid97
Removing the Engine Guard (All Special Models)98
Installing the Engine Guard (All Special Models)98
Brake System 1399
Checking the Free Travel of the Hand Brake Lever99
Adjusting the Free Travel of the Handbrake Lever (All EXC Models)99
Adjusting the Basic Position of the Hand Brake Lever (All XC-W Models)100
Checking the Brake Discs100
Checking the Front Brake Fluid Level101
Adding Front Brake Fluid101
Checking the Front Brake Linings102
Changing the Brake Linings of the Front Brake103
Checking the Free Travel of Foot Brake Lever105
Adjusting the Basic Position of the Foot Brake Lever105
Checking the Rear Brake Fluid Level106
Adding Rear Brake Fluid107
Checking the Brake Linings of the Rear Brake108
Changing the Rear Brake Linings108
Wheels, Tires 14111
Removing the Front Wheel111
Installing the Front Wheel112
Removing the Rear Wheel113
Installing the Rear Wheel114
Checking the Tire Condition115
Checking Tire Pressure116
Checking Spoke Tension116
15 Electrical System118
Removing the 12-V Battery118
Installing the 12-V Battery120
Charging the 12-V Battery121
Changing Main Fuse123
Changing the Fuses of Individual Electrical Power Consumers124
Removing the Headlight Mask with the Headlight125
Installing the Headlight Mask with the Headlight126
Changing the Headlight Bulb126
Changing the Turn Signal Bulb (All EXC Models)127
Checking the Headlight Setting128
Adjusting the Headlight Range129
Changing the Combination Instrument Battery129
Diagnostics Connector130
Cooling System 16131
Checking the Antifreeze and Coolant Level131
Checking the Coolant Level132
Draining the Coolant132
Refilling with Coolant133
Changing the Coolant135
Tuning the Engine 17137
Checking the Play in the Throttle Cable137
Adjusting the Play in the Throttle Cable137
Setting the Characteristic Map of the Throttle Response138
Adjusting the Idle Speed139
Programming Ambient Air Pressure140
Ignition Curve Plug-In Connector141
Changing the Ignition Timing Map (All Standard XC-W Models, All Standard EXC Models)141
Checking the Basic Position of the Shift Lever142
Adjusting the Basic Position of the Shift Lever142
Service Work on the Engine 18143
Changing the Fuel Screen143
Checking 2-Stroke Oil Level144
Priming Oil Pump144
Cleaning the Oil Screen in the Oil Tank146
Checking the Gear Oil Level149
Changing the Gear Oil150
Adding the Gear Oil151
19 Cleaning, Care152
Cleaning the Motorcycle152
Checks and Maintenance Steps for Winter Operation153
20 Storage154
Preparing for Use after Storage155
21 Troubleshooting156
Blink Code 22159
Technical Data 23161
Engine161
All 250 Models161
All 300 Models161
Engine Tightening Torques162
Capacities164
Gear Oil164
Coolant164
Fuel164
Chassis164
Electrical System165
Tires165
Fork166
Shock Absorber166
Chassis Tightening Torques167
24 Substances170
25 Auxiliary Substances172
26 Standards174
Index of Special Terms 27175
28 List of Abbreviations176
List of Symbols 29177
Red Symbols177
Yellow and Orange Symbols177
Green and Blue Symbols177
Index178

KTM 300 EXC TPI 2022 - User Manual

Table of Contents

KTM 300 EXC TPI 2022 Specifications

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Brand	KTM
Model	300 EXC TPI 2022
Category	Motorcycle
Language	English