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KTM 300 EXC 2016 - User Manual

KTM 300 EXC 2016
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OWNER'S MANUAL 2016
125 EXC
200 EXC
200 XC‑W
250 EXC
250 XC‑W
300 EXC
300 XC‑W
Art. no. 3213334en

Table of Contents

Other manuals for KTM 300 EXC 2016

Preview: Setup Instructions
Setup Instructions25 pages

Questions and Answers

  • M
    martinezsarahAug 9, 2025
    Why does my KTM Motorcycle engine overheat?
    • N
      Natalie HooverAug 9, 2025
      Your KTM Motorcycle engine may overheat due to several reasons. It could be due to too little coolant in the cooling system, which means you should check the cooling system for leakage and the coolant level. Insufficient airflow can also cause overheating, so switch off the engine when stationary. Very dirty radiator fins, foam formation in the cooling system (in this case, drain and refill the coolant), a damaged cylinder head or cylinder head gasket (check them), a bent radiator hose (replace it), or an incorrect ignition point due to a loose stator (adjust the ignition on all 125 models) can also be the cause.
  • M
    Matthew BrewerAug 15, 2025
    How to fix KTM 300 EXC 2016 Motorcycle engine stalling or popping into the carburetor?
    • M
      Michael BaxterAug 15, 2025
      If your KTM Motorcycle engine stalls or pops into the carburetor, it might be taking in bad air. In this case, check the intake flange and carburetor for tightness. Also, the connector or ignition coil may be loose or oxidized; if so, clean the connector and treat it with contact spray.
  • D
    Dwayne HubbardAug 21, 2025
    What to do if my KTM Motorcycle emits white smoke?
    • G
      Gloria YoungAug 21, 2025
      If you observe white smoke emission (steam in exhaust gas) from your KTM Motorcycle, it could be due to a damaged cylinder head or cylinder head gasket. Inspect the cylinder head and cylinder head gasket.
  • F
    fieldsvirginiaAug 27, 2025
    Why is gear oil coming out of the vent hose on my KTM Motorcycle?
    • C
      Christopher BauerAug 28, 2025
      If gear oil exits at the vent hose of your KTM Motorcycle, it's likely because too much gear oil was added. Check the gear oil level.
  • A
    Angela MccallSep 2, 2025
    How to troubleshoot water in the gear oil of my KTM 300 EXC 2016 Motorcycle?
    • B
      Barbara ArmstrongSep 2, 2025
      If there's water in the gear oil of your KTM Motorcycle, a damaged shaft seal ring or water pump could be the cause. Check the shaft seal ring and water pump.

Summary

Safety Advice

Intended Use

Defines the proper intended use of the motorcycle.

Degrees of Risk and Symbols

Identifies danger levels and associated safety symbols.

Safe Operation

Critical steps for safe operation, including warnings and precautions.

Protective Clothing

Emphasizes the importance of wearing appropriate protective gear.

Controls

Handlebar Controls Overview

Indicator Lamps

Speedometer

Speedometer Operation and Settings

Explains how to use, set, and navigate the speedometer functions.

Preparing for Use

Advice on First Use

Essential initial checks and warnings for new riders.

Engine Break-In Procedure

Guidelines for properly running in the engine.

Preparing for Difficult Riding

Riding Instructions

Pre-Ride Checks and Starting

Essential checks before riding and engine starting procedures.

Riding and Shifting Techniques

Guidelines for proper riding and gear changes.

Braking, Stopping, and Refueling

Safe operation, parking, and refueling procedures.

Service Schedule

Regular Maintenance Intervals

Table detailing scheduled service tasks and intervals.

Tuning the Chassis

Adjusting Suspension Settings

Measuring Wheel Sag

Service Work on the Chassis

Fork and Triple Clamp Service

Wheel and Tire Service

Chain and Sprocket Maintenance

Brake System

Brake Lever and Pedal Adjustments

Brake Fluid and Lining Service

Procedures for checking and replacing brake fluid and linings.

Wheels, Tires

Front and Rear Wheel Service

Tire Pressure and Spoke Tension

Electrical System

Battery Maintenance

Fuse, Bulb, and Headlight Service

Cooling System

Coolant Level and Antifreeze Check

Verifying coolant status and antifreeze protection level.

Draining and Refilling Coolant

Tuning the Engine

Throttle and Carburetor Adjustments

Service Work on the Engine

Gear Oil Level and Change

Troubleshooting

Engine Starting and Running Issues

Diagnosing and fixing engine start, idle, and power problems.

Overheating and Other Engine Faults

Technical Data

Engine and Chassis Specifications

Electrical System and Carburetor Data

Carburetor Tuning

Tuning Charts by Model and Conditions

Specific jetting and adjustment recommendations for various models and environments.

KTM 300 EXC 2016 Specifications

General IconGeneral
Displacement293.2 cm³
Bore x Stroke72 mm x 72 mm
Transmission6-speed
Fuel SystemKeihin PWK 36S AG
IgnitionKokusan
Cooling SystemLiquid cooled
Front Tire90/90-21"
Rear Tire140/80-18"
Front Wheel Travel300 mm
Rear Wheel Travel335 mm
Ground Clearance355 mm
Seat Height960 mm
Fuel Tank Capacity9.5 liters
Engine Type2-stroke
FrameCentral double-cradle type 25CrMo4 steel
Rear SuspensionWP monoshock
Front Brake260 mm disc
Rear Brake220 mm disc
Front SuspensionWP-USD Ø 48 mm

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