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KTM 300 EXC 2016 User Manual

KTM 300 EXC 2016
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12 SERVICE WORK ON THE CHASSIS 62
602740-10
Mount and tighten screw
.
Guideline
Screw, top steering stem M8 17 Nm
(12.5 lbf ft)
Loctite
®
243™
602741-10
Tighten screws
.
Guideline
Screw, top triple clamp M8 17 Nm
(12.5 lbf ft)
102261-13
Position the brake caliper. Mount and tighten screws
with the washers.
Guideline
Screw, front brake
caliper
M8 25 Nm
(18.4 lbf ft)
Loctite
®
243™
Mount cable tie(s)

.
Position the brake line and wiring harness. Put on the clamp and mount and
tighten screws

.
Finishing work
Install the front fender. ( p. 65)
Mount the handlebar cushion.
Refit the headlight mask with the headlight. ( p. 98)
Check the headlight setting. ( p. 100)
Install the front wheel. ( p. 90)
Check that the wiring harness, throttle cables, and brake and clutch lines can move
freely and are routed correctly.
Check the play of the steering head bearing. ( p. 62)
Remove the motorcycle from the lift stand. ( p. 52)
12.13 Checking the play of the steering head bearing
Warning
Danger of accidentsUnstable vehicle handling from incorrect steering head bearing play.
Adjust the steering head bearing play without delay. (Your authorized KTM workshop will be glad to help.)
Info
If the bike is ridden with play in the steering head bearing, the bearing and the bearing seats in the frame can become dam-
aged over time.
Preparatory work
Raise the motorcycle with a lift stand. ( p. 52)

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KTM 300 EXC 2016 Specifications

General IconGeneral
Displacement293.2 cm³
Bore x Stroke72 mm x 72 mm
Transmission6-speed
Fuel SystemKeihin PWK 36S AG
IgnitionKokusan
Cooling SystemLiquid cooled
Front Tire90/90-21"
Rear Tire140/80-18"
Front Wheel Travel300 mm
Rear Wheel Travel335 mm
Ground Clearance355 mm
Seat Height960 mm
Fuel Tank Capacity9.5 liters
Engine Type2-stroke
FrameCentral double-cradle type 25CrMo4 steel
Rear SuspensionWP monoshock
Front Brake260 mm disc
Rear Brake220 mm disc
Front SuspensionWP-USD Ø 48 mm

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