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KTM 300 EXC ERZBERGRODEO 2023 User Manual

KTM 300 EXC ERZBERGRODEO 2023
182 pages
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OWNER'S MANUAL 2023
250 EXC
250 EXC SIX DAYS
250 XC‑W
300 EXC
300 EXC SIX DAYS
300 XC-W
300 EXC ERZBERGRODEO
300 XC-W ERZBERGRODEO
Art. no. 3214644en

Table of Contents

Questions and Answers:

KTM 300 EXC ERZBERGRODEO 2023 Specifications

General IconGeneral
BrandKTM
Model300 EXC ERZBERGRODEO 2023
CategoryMotorcycle
LanguageEnglish

Summary

Welcome to KTM

Vehicle Identification and Engine Numbers

Locating vehicle identification number, engine number, and key number for identification.

Safety Advice

Intended Use and Misuse

Defines the intended use of the vehicle and clarifies what constitutes misuse.

Degrees of Risk and Symbols

Explains the symbols and their associated risk levels for safety instructions.

Safe Operation and Protective Clothing

Provides guidelines for safe operation and the importance of protective clothing.

Owner's Manual Guidance

Emphasizes reading the owner's manual and environmental responsibility.

Important Notes

Manufacturer Warranty

Details warranty conditions and requirements for service work.

Fuel and Auxiliary Substances

Covers fuel specifications and environmental handling of substances.

Spare Parts and Service

Recommends using approved parts and highlights the importance of regular service.

Customer Service

Provides information on contacting authorized dealers for assistance.

View of Vehicle

Front Left View

Illustrates and labels components of the vehicle from the front left perspective.

Rear Right View

Illustrates and labels components of the vehicle from the rear right perspective.

Serial Numbers

Vehicle Identification and Type Labels

Locates the vehicle identification number and type label on the motorcycle.

Engine and Fork/Shock Absorber Numbers

Identifies the locations of the engine, fork, and shock absorber identification numbers.

Controls Overview

Handlebar Controls

Details the operation of clutch, brake, throttle, horn, light, turn signal, and other handlebar controls.

Indicator Lights and Fuel Tank

Explains the function of indicator lights and how to operate the fuel tank filler cap.

Other Controls

Describes other controls such as 2-stroke oil cap, supporting strap, cold start, idle speed, shift lever, brake, side stand, and steering lock.

Combination Instrument

Instrument Overview and Activation

Provides an overview of the combination instrument and its activation process.

Setting and Adjusting Functions

Covers setting kilometers/miles, adjusting instrument functions, and setting the clock.

Display Modes and Functions

Details various display modes like SPEED, H, ODO, TR1, TR2, A1, A2, S1, S2, and LAP.

Tables of Functions and Conditions

Summarizes functions, conditions, and menu activation procedures for the instrument.

Preparing for Use

First Use Advice and Engine Break-in

Offers advice for first use and guidelines for running in the engine.

Battery and Difficult Conditions

Covers battery starting power and preparing for difficult operating conditions like dry sand.

Specific Riding Conditions

Details preparation for wet sand, muddy circuits, high temperatures, and low temperatures/snow.

Riding Instructions

Pre-Ride Checks

Lists essential checks and maintenance measures before riding.

Starting and Shifting

Guides on starting the vehicle, shifting gears, riding, and braking safely.

Stopping, Parking, and Transporting

Provides instructions on how to stop, park, and transport the motorcycle safely.

Refueling and Adding Oil

Covers procedures for refueling the fuel tank and adding 2-stroke oil.

Service Schedule

Additional Information and Required Work

Provides additional service information and lists required maintenance tasks.

Recommended Work

Outlines recommended maintenance tasks based on operating hours and time intervals.

Tuning the Chassis

Basic Chassis Settings and Rider Weight

Explains how to set the chassis based on rider weight for optimal performance.

Shock Absorber Adjustments

Details adjustments for low-speed, high-speed, and rebound damping of the shock absorber.

Measuring and Adjusting Sag

Covers measuring static and riding sag, and adjusting spring preload.

Fork Adjustments

Details adjustments for fork's basic setting, compression, rebound damping, and spring preload.

Handlebar Position Adjustments

Explains how to adjust the handlebar position for rider comfort and control.

Chassis Service Work

Lift Stand Operations

Procedures for safely raising and removing the motorcycle from a lift stand.

Fork Service

Covers bleeding fork legs, cleaning dust boots, and servicing fork protectors and legs.

Triple Clamp Service

Details the removal and installation of the lower triple clamp for standard and special models.

Steering Head Bearing Service

Covers checking and adjusting steering head bearing play, and lubrication.

Fender and Shock Absorber Service

Includes procedures for removing/installing the front fender and shock absorber.

Seat and Air Filter Box Service

Covers removing and mounting the seat, and removing/installing the air filter box cover.

Air Filter and Exhaust Service

Details cleaning the air filter, and removing/installing the main silencer and its filling.

Fuel Tank and Chain Service

Covers fuel tank removal/installation and chain checks, cleaning, tensioning, and sprocket inspection.

Brake System

Hand Brake Lever Checks and Adjustments

Covers checking and adjusting free travel and basic position of the hand brake lever.

Brake Disc Checks

Details how to check front and rear brake disc thickness, damage, and deformation.

Front Brake Fluid and Linings

Covers checking/adding front brake fluid and checking/changing front brake linings.

Foot Brake Lever Checks and Adjustments

Covers checking and adjusting free travel and basic position of the foot brake lever.

Rear Brake Fluid and Linings

Covers checking/adding rear brake fluid and checking/changing rear brake linings.

Wheels and Tires

Front Wheel Service

Procedures for removing and installing the front wheel of the motorcycle.

Rear Wheel Service

Procedures for removing and installing the rear wheel of the motorcycle.

Tire Checks

Covers checking tire condition, pressure, and spoke tension.

Electrical System

12-V Battery Service

Covers removing, installing, and charging the 12-V battery.

Fuse Service

Details changing the main fuse and fuses for individual electrical power consumers.

Headlight and Turn Signal Service

Includes removing/installing headlight mask, changing headlight bulb, and turn signal bulb.

Headlight Setting Adjustment

Provides steps for checking and adjusting the headlight range and setting.

Combination Instrument Battery Replacement

Instructions for changing the battery in the combination instrument.

Diagnostics Connector

Locates and describes the function of the diagnostics connector.

Cooling System

Coolant Level and Antifreeze Checks

Covers checking antifreeze protection and coolant levels in the radiator.

Coolant Draining and Refilling

Provides procedures for draining and refilling the cooling system with coolant.

Changing the Coolant

Step-by-step guide for changing the entire coolant in the system.

Tuning the Engine

Throttle Cable Adjustments

Covers checking and adjusting the play in the throttle cable.

Throttle Response Map Adjustment

Explains how to change the throttle response characteristic map using guide plates.

Idle Speed Adjustment

Details the procedure for adjusting the engine's idle speed.

Ambient Air Pressure Programming

Guides on reprogramming ambient air pressure for altitude changes.

Ignition Timing Map Adjustment

Describes changing the ignition timing map between Soft and Performance settings.

Shift Lever Position Adjustment

Covers checking and adjusting the basic position of the shift lever.

Engine Service Work

Fuel System Service

Details the procedure for changing the fuel screen.

2-Stroke Oil System Service

Covers checking the 2-stroke oil level and priming the oil pump.

Oil Tank Screen Cleaning

Provides instructions for cleaning the oil screen in the oil tank.

Gear Oil Level and Changing

Covers checking gear oil level, changing gear oil, and adding gear oil.

Cleaning and Care

Motorcycle Cleaning Procedures

Provides guidelines for cleaning the motorcycle, including precautions for pressure washers.

Winter Operation Precautions

Outlines checks and maintenance steps required for winter operation and salt protection.

Storage Procedures

Long-Term Storage Preparation

Details steps for preparing the motorcycle for long-term storage.

Preparing for Use After Storage

Covers the necessary checks and maintenance before using the motorcycle after storage.

Troubleshooting Guide

Blink Codes

Technical Data

Engine Specifications

Provides detailed technical specifications for the 250 and 300cc engines.

Tightening Torques

Lists critical tightening torques for various engine components.

Capacities and Fluids

Specifies capacities for gear oil, coolant, fuel, and 2-stroke oil.

Electrical System Specifications

Details specifications for the 12-V battery, fuses, lights, and indicators.

Tire Specifications

Lists tire sizes and types for different models, and tire pressure recommendations.

Fork and Shock Absorber Data

Provides detailed technical data for fork and shock absorber settings and specifications.

Chassis Tightening Torques

Lists critical tightening torques for various chassis components.

Substances and Fluids

Auxiliary Substances

Standards and Classifications

Index of Special Terms

List of Abbreviations

List of Symbols

Red Symbols

Indicates error conditions requiring immediate intervention.

Yellow/Orange Symbols

Indicates error conditions requiring prompt intervention or active driving aids.

Green/Blue Symbols

Reflects informational content related to vehicle status.

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