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KTM 300 XC?W USA 2010 User Manual

KTM 300 XC?W USA 2010
140 pages
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OWNER'S MANUAL 2010
125 EXC EU
125 EXC SIX DAYS EU
150 XC USA
200 EXC EU
200 EXC AUS
200 XC
W USA
250 EXC EU
250 EXC SIX DAYS EU
250 EXC AUS
250 XC EU/USA
250 XC
W USA
300 EXC EU
300 EXC SIX DAYS EU
300 EXC AUS
300 XC EU/USA
300 XC
W USA
Art. no. 3211466en

Table of Contents

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KTM 300 XC?W USA 2010 Specifications

General IconGeneral
Displacement293.2 cc
Bore x Stroke72 x 72 mm
Transmission6-speed
Fuel SystemKeihin PWK 36 S AG
IgnitionKokusan
Final DriveChain
Front BrakeDisc brake
Rear BrakeDisc brake
StarterKick
Front Tire80/100-21
Engine TypeSingle cylinder, 2-stroke
Fuel Capacity9.5 L
Front SuspensionWP USD 48 mm
Rear SuspensionWP monoshock
Wheelbase1475 ± 10 mm (58.1 ± 0.4 in)

Summary

DEAR KTM CUSTOMER

Enter Vehicle Details

Field to record chassis, engine, and key numbers for vehicle identification.

MEANS OF REPRESENTATION

Symbols Used in Manual

Explanation of icons and symbols used throughout the owner's manual.

Text Formatting Conventions

Explanation of typographical conventions and formatting applied in the text.

IMPORTANT INFORMATION

Intended Use Definition

Defines the intended use and operational scope for EXC/SIX DAYS and XC-W/XC models.

Maintenance and Warranty Guidelines

Stresses regular maintenance for warranty and vehicle longevity.

Spare Parts and Work Rules

Guidelines for using approved parts and following workshop procedures.

Transport Precautions

Safety measures and considerations when transporting the vehicle.

Environmental Responsibility

Encourages responsible riding practices for environmental protection.

Understanding Risk Grades

Defines levels of danger, warning, and note for hazard identification.

Owner's Manual Guidance

Emphasizes reading the manual for safe operation and maintenance.

VIEW OF VEHICLE

Left Front Vehicle View

Identifies key components visible from the front-left perspective.

Right Rear Vehicle View

Identifies key components visible from the rear-right perspective.

LOCATION OF SERIAL NUMBERS

Chassis Number Identification

Details the location of the vehicle's unique chassis identification number.

Type Label Identification

Shows the location and purpose of the vehicle's type label.

Key Number Identification

Explains where to find the key number for security.

Engine Number Identification

Details the location of the engine's serial number.

Fork Part Number Identification

Shows where to find the part number for the front fork assembly.

Shock Absorber Part Number Identification

Details the location of the shock absorber's part number.

CONTROLS

Handlebar Controls Overview

Clutch, brake, throttle, and main switches on handlebars.

Speedometer and Display Functions

Operation of the instrument panel, including speedometer and trip master.

Fuel and Starting Controls

Explains operation of fuel tap, choke, and electric starter button.

Gear and Braking Controls

Details on shift lever, kickstarter, and foot brake lever operation.

Steering Lock Mechanism

Instructions for locking and unlocking the steering.

GENERAL TIPS AND HINTS ON PUTTING INTO OPERATION

Advice on First Use

Essential safety and operational tips for new riders and first use.

Engine Break-in Procedure

Recommended steps for properly running in the engine.

Preparing for Difficult Operating Conditions

Guidance on adjusting the vehicle for varied terrains and weather.

Dry Sand Riding Preparations

Specific steps for optimal performance and protection in dry sand.

Wet Sand Riding Preparations

Specific steps for optimal performance and protection in wet sand.

Wet and Muddy Surface Preparations

Specific steps for riding on wet and muddy terrain.

High Temperature/Slow Riding Preparations

Adjustments for riding in hot weather and at low speeds.

Low Temperature/Snow Riding Preparations

Adjustments for riding in cold weather and snowy conditions.

RIDING INSTRUCTIONS

Pre-Operation Checks

Essential safety and functional checks before operating the vehicle.

Starting the Engine

Step-by-step guide for safely starting the motorcycle's engine.

Shifting and Riding Techniques

Guidance on proper gear shifting and riding practices.

Braking Techniques

Instructions on effective and safe braking methods.

Stopping and Parking Procedures

Steps for safely stopping and parking the motorcycle.

Refueling Guidelines

Safety precautions and best practices for refueling.

SERVICE SCHEDULE

Authorized KTM Workshop Maintenance

Tasks recommended for performance by an authorized KTM workshop.

Additional Workshop Services

Optional maintenance services that can be requested from a workshop.

Rider Performed Maintenance

Routine checks and maintenance tasks the rider can perform.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Jacking Up the Motorcycle

Correct procedures for safely lifting the motorcycle for maintenance.

Basic Chassis Setting With Rider Weight

Adjusting suspension components based on rider's body weight.

Shock Absorber Damping Adjustment

Adjusting low/high-speed compression and rebound damping on the shock absorber.

Fork Damping Adjustment

Adjusting the fork's compression and rebound damping settings.

Chain Maintenance Procedures

Covers cleaning, tension checking, wear inspection, and guide adjustment.

Brake System Maintenance

Includes checking discs, linings, fluid levels, and lever free travel.

Wheel Maintenance Procedures

Steps for removing and reinstalling front and rear wheels.

Cooling System Maintenance

Procedures for checking antifreeze, coolant levels, draining, and refilling.

Carburetor Maintenance Procedures

Covers air filter cleaning, box lid R&I, and idle speed adjustment.

Gear Oil Maintenance Procedures

Includes checking, draining, refilling, and adding gear oil.

TROUBLESHOOTING

Engine Crank and Start Issues

Diagnosing and resolving problems with engine cranking and starting.

Engine Idle and Power Problems

Troubleshooting issues related to idle speed, acceleration, and power delivery.

Engine Stalling and Overheating Issues

Diagnosing causes for engine stalling, popping into carburetor, or overheating.

CLEANING

Motorcycle Cleaning Procedures

Guidelines for washing, drying, and protecting the motorcycle safely.

STORAGE

Long-Term Storage Preparation

Steps to prepare the motorcycle for extended storage, including checks.

Post-Storage Operation

Procedures for putting the motorcycle back into service after storage.

TECHNICAL DATA

Engine Specifications

Technical details for engine variants including displacement, bore, stroke.

Engine Tightening Torques

Specified torque values for engine component fasteners.

Carburetor Specifications

Jetting and settings for various carburetor models across different bikes.

Carburetor Configurations by Condition

Jetting settings based on altitude and ambient temperature.

Chassis Specifications Overview

Frame, suspension, dimensions, weight, and load limits.

Lighting Equipment Details

Information on headlights, indicators, and other lighting components.

Tire and Fuel Capacity Specifications

Approved tire sizes and fuel tank capacity details.

Fork Specifications

Details on fork type, damping, spring rate, and oil for various models.

Shock Absorber Specifications

Details on shock absorber type, damping, spring rate, and sag for various models.

Chassis Tightening Torques

Specified torque values for various chassis component fasteners.

WIRING DIAGRAM

Wiring Diagram (125/200/250 EXC/SIX DAYS EU)

Electrical schematic for specific EXC and SIX DAYS EU models.

Wiring Diagram (250/300 EXC AUS/EU)

Electrical schematic for specific EXC AUS/EU models.

Wiring Diagram (150 XC USA/200 XC-W USA)

Electrical schematic for specific XC USA and XC-W USA models.

Wiring Diagram (250/300 XC-W/XC)

Electrical schematic for specific XC-W and XC models.

SUBSTANCES

Brake Fluid Specifications

Recommended types and standards for brake fluid.

Coolant Specifications

Recommended coolant types, mixture ratios, and protection levels.

Engine Oil Specifications

Recommended engine oil types and standards (JASO, SAE).

Fork Oil Specifications

Recommended fork oil types and standards.

Hydraulic Fluid Specifications

Recommended hydraulic fluid types and standards.

Shock Absorber Oil Specifications

Recommended shock absorber oil types and standards.

Fuel Mixture Ratios

Recommended gasoline and 2-stroke oil mixing ratios.

AUXILIARY SUBSTANCES

Air Filter Cleaner Recommendation

Recommended cleaner for the air filter element.

Chain Cleaner Recommendation

Recommended cleaner for the drive chain.

Material Care Product Recommendations

Recommended cleaners for metal, rubber, plastic, and electrical contacts.

Lubricant Recommendations

Recommended grease, chain spray, and filter oil.

Universal Oil Spray Recommendation

Recommended multi-purpose oil spray for lubrication.

STANDARDS

JASO T903 MA Standard Explanation

Explanation of the JASO T903 MA standard for motorcycle oils.

SAE Viscosity Classes Explanation

Explanation of SAE ratings for oil viscosity.

JASO FC Standard Explanation

Explanation of the JASO FC standard for 2-stroke engine oils.

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