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TECHNICAL DATA - TIGHTENING TORQUES FOR CHASSIS 9

Spoke nipple, front wheel M4.5 5 Nm (3.7 lbf ft) –

Screw, spoiler on fuel tank (EXC USA,

XC‑W USA)

M5x12 1.5 Nm (1.11 lbf ft) –

Spoke nipple, rear wheel M5 5 Nm (3.7 lbf ft) –

Remaining nuts, chassis M6 15 Nm (11.1 lbf ft) –

Remaining screws, chassis M6 10 Nm (7.4 lbf ft) –

Screw, ball joint of push rod on foot-

brake cylinder

M6 10 Nm (7.4 lbf ft) –

Screw, front brake disc M6 14 Nm (10.3 lbf ft) –

Screw, rear brake disc M6 14 Nm (10.3 lbf ft) –

Screw, shock absorber adjusting ring M6 5 Nm (3.7 lbf ft) –

Nut, rear sprocket screw M8 35 Nm (25.8 lbf ft)

Loctite

243™

Nut, rim lock M8 10 Nm (7.4 lbf ft) –

Remaining nuts, chassis M8 30 Nm (22.1 lbf ft) –

Remaining screws, chassis M8 25 Nm (18.4 lbf ft) –

Screw, bottom triple clamp (EXC USA,

XC‑W USA, EXC SIX DAYS)

M8 12 Nm (8.9 lbf ft) –

Screw, bottom triple clamp (EXC EU,

EXC AUS, XC‑W ZA)

M8 15 Nm (11.1 lbf ft) –

Screw, engine brace M8 33 Nm (24.3 lbf ft) –

Screw, fork stub M8 15 Nm (11.1 lbf ft) –

Screw, front brake caliper M8 25 Nm (18.4 lbf ft)

Loctite

243™

Screw, handlebar clamp (EXC EU, EXC

AUS, EXC USA, XC‑W)

M8 20 Nm (14.8 lbf ft) –

Screw, handlebar clamp

(EXC SIX DAYS)

M8 16 Nm (11.8 lbf ft) –

Screw, side stand fixing M8 40 Nm (29.5 lbf ft)

Loctite

243™

Screw, subframe M8 35 Nm (25.8 lbf ft)

Loctite

243™

Screw, top steering stem (EXC USA,

XC‑W USA, EXC SIX DAYS)

M8 17 Nm (12.5 lbf ft)

Loctite

243™

Screw, top steering stem (EXC EU,

EXC AUS, XC‑W ZA)

M8 20 Nm (14.8 lbf ft) –

Screw, top triple clamp (EXC USA,

XC‑W USA, EXC SIX DAYS)

M8 17 Nm (12.5 lbf ft) –

Screw, top triple clamp (EXC EU,

EXC AUS, XC‑W ZA)

M8 20 Nm (14.8 lbf ft) –

Engine carrying screw M10 60 Nm (44.3 lbf ft) –

Remaining nuts, chassis M10 50 Nm (36.9 lbf ft) –

Remaining screws, chassis M10 45 Nm (33.2 lbf ft) –

Screw, handlebar support M10 40 Nm (29.5 lbf ft)

Loctite

243™

Screw, bottom shock absorber M12 80 Nm (59 lbf ft)

Loctite

243™

Screw, top shock absorber M12 80 Nm (59 lbf ft)

Loctite

243™

Nut, seat fixing M12x1 20 Nm (14.8 lbf ft) –

Nut, swingarm pivot M16x1.5 100 Nm (73.8 lbf ft) –

Nut, rear wheel spindle M20x1.5 80 Nm (59 lbf ft) –

Screw, top steering head M20x1.5 10 Nm (7.4 lbf ft) –

Screw-in nozzles, cooling system M20x1.5 12 Nm (8.9 lbf ft)

Loctite

243™

Screw, front wheel spindle M24x1.5 45 Nm (33.2 lbf ft) –

Brand	KTM
Model	400 EXC EU 2009
Category	Motorcycle
Language	English

KTM 400 EXC EU 2009 Setup Instructions

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