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KTM 450 EXC-R EU User Manual

KTM 450 EXC-R EU
125 pages
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OWNER'S MANUAL 2008
450bEXC-RbEU
450bEXC-RbAUS/UK
450bEXC-RbSIXbDAYS
450bEXC-RbUSA
450bXCR-WbUSA
450bXCR-WbZA
530bEXC-RbEU
530bEXC-RbAUS/UK
530bEXC-RbSIXbDAYS
530bEXC-RbUSA
530bXCR-WbUSA
530bXCR-WbZA
ART. NO. 3211254en

Table of Contents

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Questions and Answers:

KTM 450 EXC-R EU Specifications

General IconGeneral
BrandKTM
Model450 EXC-R EU
CategoryMotorcycle
LanguageEnglish

Summary

Welcome and Manual Guidance

Vehicle Information Recording

Section for recording vehicle serial numbers and dealer's stamp.

Disclaimer and General Notes

Disclaimer regarding specifications and general advice.

Manual Navigation Aids

Explanation of symbols and formats used in the manual.

Important Usage and Safety Notes

Covers model usage, maintenance, warranty, and safety warnings.

Risk Grades and Manual Importance

Explains risk levels and stresses manual reading for safe operation.

Vehicle Identification and Operating Elements

Locating Vehicle Identification Numbers

Identifies locations for chassis, engine, key, and fork part numbers.

Handlebar Controls Overview

Describes clutch, brake levers, and engine kill/safety switches.

Starting, Ignition, and Lighting Controls

Details ignition, starter, and headlight controls for various models.

Signaling and Horn Controls

Describes flasher switches, indicator lamps, and horn operation.

Speedometer Functions and Displays

Explains speedometer operation, modes, and functions.

Speedometer and Fuel System Operation

Speedometer Settings and Modes

Covers setting distance units, clock, and adjusting speedometer functions.

Speedometer Mode Details

Details specific display modes like SPEED, LAP, ODO, TR1/TR2, A1/A2, S1/S2.

Fuel Tap and Filler Cap Operation

Explains fuel tap positions and filler cap access.

Engine Controls and Riding Preparation

Choke Lever Operation

Explains choke operation for specific models.

Shift Lever and Foot Brake Pedal

Describes shift lever, gear positions, and foot brake pedal.

Starting and Parking Aids

Describes kickstarter, side stand, and steering lock mechanisms.

General Operation Guidance

Offers advice for first use, running-in, and basic handling.

Riding Instructions - Pre-Ride Checks

Lists essential checks before each ride for safety and performance.

Riding Instructions and Basic Operation

Starting Up and Shifting Gears

Details starting procedures and gear shifting techniques.

Braking Techniques and Safety

Offers advice and warnings on braking techniques and system checks.

Stopping, Parking, and Refueling

Provides procedures for stopping, parking, and safe refueling.

Maintenance Schedules and Procedures

Service and Maintenance Tables

Lists maintenance tasks for workshops and riders with intervals.

Chassis and Engine Maintenance Overview

Introduces chassis and engine maintenance procedures.

Suspension System Adjustments

Covers shock absorber and fork damping and preload adjustments.

Front Fork and Steering Head Maintenance

Covers fork protection, steering head bearing, and fork offset.

Component Maintenance Procedures

Fork and Triple Clamp Maintenance

Covers fork leg removal, triple clamp work, and fork protector.

Handlebar and Cable Routing Checks

Covers handlebar position adjustment and Bowden cable routing.

Chain and Sprocket Maintenance

Covers chain cleaning, tension, wear, and sprocket checks.

Brake System Maintenance Procedures

Covers brake caliper, disc, fluid, lining, and lever checks/adjustments.

Wheel, Tire, and Electrical System Maintenance

Wheel Removal and Installation

Steps for removing and fitting front and rear wheels.

Tire and Spoke Condition Checks

Covers tire condition, air pressure, and spoke tension checks.

Battery and Fuse Procedures

Covers battery removal, installation, recharging, and fuse replacement.

Fuel Tank and Cooling System Maintenance

Covers fuel tank removal/installation and cooling system checks.

Engine Service and Troubleshooting

Air Filter System Maintenance

Covers air filter removal, installation, and cleaning.

Clutch and Carburetor Adjustments

Covers clutch lever adjustment and carburetor idle settings.

Engine Oil and Gear Oil Services

Covers oil level checks, changes, and filter servicing.

Troubleshooting Common Engine Faults

Addresses engine starting issues, power loss, overheating, and other faults.

Cleaning, Storage, and Technical Data

Motorcycle Cleaning and Storage Guidelines

Provides procedures for cleaning and storing the motorcycle.

Technical Data - Engine and Carburetor

Engine specifications, tightening torques, and carburetor details.

Technical Data - Chassis and Suspension

Chassis specs, tightening torques, fork, and shock absorber specifications.

Wiring Diagrams and Substances

Includes wiring diagrams for models and specifications for fluids/substances.

Consumer Information and Standards

Substances and Fluid Specifications

Details on fuel, brake fluid, coolant, engine oil, and fork oil.

Auxiliary Substances and Cleaning Agents

Recommendations for lubricants, cleaners, and polishes.

Standards and Regulations Explained

Explanations of JASO and SAE standards.

Consumer Information and Safety Warnings (USA)

Covers vehicle identification, pre-ride checks, safety defects, noise warranty, and consumer rights.

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