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General| Brand | KTM |
|---|---|
| Model | 505 SX ATV 2010 |
| Category | Offroad Vehicle |
| Language | English |
Details regarding warranty coverage and claims for KTM vehicles.
Essential information and rules for performing repair and maintenance tasks safely.
Diagrams illustrating key components of the vehicle from different angles.
Identification and location of chassis, engine, and other serial numbers.
Safe procedures for jacking up and moving the vehicle on a work stand.
Procedure for adjusting the handlebar position for rider comfort.
How to adjust clutch lever position and throttle cable play.
Detailed procedure for changing the steering column bearing.
Procedure for removing and installing the engine guard.
How to adjust compression, rebound damping, and spring preload.
Procedures for changing oil, servicing, and disassembling the front shock absorber.
How to adjust compression, rebound damping, and spring preload.
Procedures for changing oil, servicing, and disassembling the rear shock absorber.
Procedures for checking tire pressure, condition, and removing the front wheel.
How to check front and rear brake discs for wear and damage.
Checking chain wear, tension, and cleaning procedures.
Procedures for removing, installing, and changing rear axle bearings.
Procedures for removing, installing, and recharging the vehicle battery.
Procedure for changing the main fuse and fuses for power consumers.
Procedures for checking the ignition coil, pulse generator, and alternator.
Checking and adjusting the free travel and basic position of the hand brake lever.
Procedures for checking, topping up, and changing front brake fluid and linings.
Checking and adjusting the free travel and basic position of the foot brake lever.
Procedures for checking, adding, and changing rear brake fluid and linings.
Step-by-step guide for removing the engine from the vehicle.
Steps for installing the engine into the vehicle frame.
Procedures for draining engine oil, removing, and installing the oil filter.
Procedures for removing and servicing the cylinder head and piston.
Procedures for removing crankshaft and transmission shafts.
Procedures for working on the right and left sections of the engine case.
Measuring crankshaft end play, run-out, and bearing clearances.
Checking cylinder and piston for wear, damage, and dimensions.
Checking camshafts, bearings, valves, and springs for proper function.
Checking transmission gears, shift mechanism, and clutch components.
Steps for installing the crankshaft and transmission shafts.
Procedures for installing the left engine case and related components.
Installing cylinder head, checking and adjusting valve timing.
Procedure for checking and adjusting valve clearance.
Checking throttle cable play and adjusting carburetor idle speed.
How to check and adjust the throttle position sensor.
Disassembling carburetor and checking its components for wear.
Steps for assembling the carburetor after service.
Procedure for checking and adjusting front wheel toe and camber.
Procedures for removing, changing bearings, and installing wheel carriers.
How to change bearings in the A-arm top and bottom.
Specifications for engine oil, coolant capacity, and types.
Key tolerances and wear limits for engine components.
Essential torque specifications for various engine components.
Recommended maintenance tasks for authorized KTM workshops based on service hours.
Essential checks and maintenance tasks to be performed regularly by the rider.
Wiring diagram for the 450/525 SX ATV model.
List and description of electrical components and cable color codes.
Specifications and recommendations for brake fluid and coolant types.
Specifications for engine oil, fork oil, hydraulic fluid, and shock absorber oil.
Recommended auxiliary substances for cleaning and lubrication.
Tools for bearing removal, installation, and wheel carrier service.
Tools for engine disassembly, assembly, and measurement.
Tools for front end alignment and suspension adjustments.
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