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KTM 85 SX 2016 User Manual

KTM 85 SX 2016
14 pages
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SETUP INSTRUCTIONS 2016
85 SX
Art. no. 3213433en
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KTM 85 SX 2016 Specifications

General IconGeneral
Displacement84.9 cm³
StarterKickstarter
Transmission6-speed
Secondary Gear Ratio13:46
Rear SuspensionWP monoshock
Front BrakeDisc brake
Rear BrakeDisc brake
Front Brake Diameter220 mm
Seat Height890 mm
Fuel SystemCarburetor
Cooling SystemLiquid cooling
Front Tire70/100-17"
Rear Tire90/100-14"
Engine TypeSingle-cylinder, 2-stroke
Bore x Stroke47 mm x 48.95 mm
ClutchWet multi-disc clutch, hydraulically operated
Front SuspensionWP USD, 43 mm
Tank Capacity5 L
Wheelbase1, 290 mm

Summary

INTRODUCTION

Setup Instructions for Customer Delivery

Manual details work to be performed before vehicle delivery to customer.

MEANS OF REPRESENTATION

Symbols Used

Explains the meaning of specific symbols used in the document for clarity.

Formats Used

Explains typographical formats used in the document, such as proprietary names and trademarks.

SETUP

Unpacking and Vehicle Setup

Steps for unpacking the motorcycle, using a lift stand, and checking for transport damage.

Front Wheel and Fender Installation

Instructions for installing the front wheel and mounting the front fender.

Shock Absorber and Handlebar Mounting

Steps for mounting the shock absorber and handlebar.

Handlebar Alignment and Cable Management

Ensures handlebar markings are centered and cables are correctly routed.

Start Number Plate and Brake/Fuel Lines

Instructions for installing the start number plate and connecting brake/fuel lines.

Footrest Installation and Final Checks

Steps for mounting footrests and performing final alignment and brake checks.

WORK

Motorcycle Lift Stand Operations

Procedures for safely raising and removing the motorcycle from the lift stand.

Front Wheel Installation Details

Detailed steps for installing the front wheel, checking bearings, greasing seals, and tightening spindle.

Front Fender and Start Plate Installation

Instructions for positioning the front fender and mounting the start number plate.

Fuel Filler Cap Operation

Safety warnings and steps for opening and closing the fuel filler cap.

Refueling Procedure and Safety

Safety precautions and steps for refueling, including fuel type and capacity.

TECHNICAL DATA

Chassis Tightening Torques

Lists specific torque values for various chassis screws and nuts.

SUBSTANCES

2-Stroke Engine Oil Specifications

Specifies the required 2-stroke engine oil classification, grade, and recommended supplier.

Fuel and Mixture Ratio

Details fuel requirements and the correct mixture ratio for the 2-stroke engine.

AUXILIARY SUBSTANCES

Long-life Grease Recommendation

Recommends a specific long-life grease and supplier for lubrication.

STANDARDS

JASO FD Classification Explained

Explains the JASO FD classification for 2-stroke engine oil, highlighting its racing suitability.

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