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Kubota D1703-M-BG - User Manual

Kubota D1703-M-BG
181 pages
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WORKSHOP MANUAL
DIESEL ENGINE
03-M-E3B SERIES,
03-M-DI-E3B SERIES,
03-M-E3BG SERIES
KiSC issued 07, 2008 A

Table of Contents

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Summary

SAFETY INSTRUCTIONS

Safety Symbols and Warnings

Explanation of safety symbols and critical warnings.

Pre-Servicing Safety Precautions

Essential safety steps before starting maintenance.

Engine Starting Safety

Safety guidelines for starting the engine.

Safe Working Practices

General safety practices to follow during work.

Fire Prevention Safety

Precautions to prevent fire hazards.

Work Area Ventilation Safety

Safety measures for working in ventilated areas.

Battery Acid Burn Prevention

Protection against battery acid hazards.

Proper Fluid Disposal

Guidelines for safe and environmental fluid disposal.

Emergency Preparedness

Steps for being ready for emergencies.

SPECIFICATIONS

WIRING DIAGRAM

GENERAL

General Precautions

Essential safety and handling guidelines for engine maintenance.

Maintenance Check List

Schedule of regular inspections and maintenance tasks.

Check and Maintenance

Detailed procedures for checking and maintaining the engine.

General Precautions for Handling

Precautions for disassembly, parts handling, and engine run-in.

Maintenance Schedule Overview

Comprehensive table of maintenance intervals for various items.

Maintenance Schedule for Specific Models

Continuation of the maintenance schedule for specific models.

Engine Oil and Fuel Guidelines

Guidelines for engine oil selection and diesel fuel usage.

Daily Engine Oil Check

[1] Daily check points for engine oil level.

Daily Coolant Level Check

[1] Daily check points for coolant level and replenishment.

Initial 50-Hour Oil Change

[2] Initial 50-hour check points for changing engine oil.

Initial 50-Hour Oil Filter Replacement

[2] Initial 50-hour check points for replacing the oil filter cartridge.

50-Hour Fuel System Checks

[3] 50-hour check points for fuel hoses, clamp bands, and bleeding the fuel system.

100-Hour Air Cleaner and Fuel Filter Checks

[4] 100-hour check points for air cleaner and fuel filter cleaning.

100-Hour Battery and Fan Belt Checks

[4] 100-hour check points for battery electrolyte and fan belt tension.

100-Hour Fan Belt Wear Check

[4] 100-hour check points for fan belt damage and wear.

150-Hour Engine Oil Change (90 mm)

[5] 150-hour check points for changing engine oil (90mm oil pan depth).

150-Hour Oil Filter Replacement (90 mm)

[5] 150-hour check points for replacing oil filter cartridge (90mm oil pan depth).

200-Hour Engine Oil Change (124 mm)

[6] 200-hour check points for changing engine oil (124mm oil pan depth).

200-Hour Engine Oil Change (90 mm)

[6] 200-hour check points for changing engine oil (90mm oil pan depth).

200-Hour Oil Filter and Radiator Hose Checks

[6] 200-hour check points for replacing oil filter cartridge and radiator hoses.

200-Hour Intake Air Line Check

[6] 200-hour check points for checking the intake air line.

400-Hour Engine Oil Change (124 mm)

[7] 400-hour check points for changing engine oil (124mm oil pan depth).

400-Hour Oil and Fuel Filter Replacement

[7] 400-hour check points for replacing oil filter cartridge and fuel filter.

SERVICING

Troubleshooting Engine Issues

Guide to diagnosing and resolving engine performance issues.

Servicing Specifications

Technical data and allowable limits for engine components.

Tightening Torques

Recommended torque values for various screws, bolts, and nuts.

Engine Body Troubleshooting

[1] Engine body troubleshooting for starting issues.

Engine Running and Exhaust Troubleshooting

[1] Engine body troubleshooting for smooth running and exhaust gas issues.

Output and Oil Consumption Troubleshooting

[1] Engine body troubleshooting for deficient output and oil consumption.

Pressure and Overheating Troubleshooting

[1] Engine body troubleshooting for low oil pressure, high oil pressure, and overheating.

Electronic Governor Troubleshooting

[2] Electronic governor troubleshooting for starting and speed control issues.

Glow Lamp Troubleshooting

[2] Electronic governor troubleshooting related to glow lamp blinking patterns.

Engine Body Specifications

Engine body specifications for valve clearance and compression pressure.

Valve Dimensions Specifications

Engine body specifications for valve stem, guide, face, and seat dimensions.

Valve Timing and Spring Specifications

Engine body specifications for valve timing and valve spring dimensions.

Rocker Arm, Push Rod, and Gear Clearances

Engine body specifications for rocker arm, push rod, and timing gear clearances.

Camshaft and Balancer Shaft Clearances

Engine body specifications for camshaft and balancer shaft clearances and alignment.

Balancer Shaft and Piston Ring Groove Specs

Engine body specifications for balancer shaft journals, piston pin bore, and ring grooves.

Piston Ring Gap and Connecting Rod Specs

Engine body specifications for piston ring gaps and connecting rod alignment.

Crankshaft Specs and Cylinder Bore Dimensions

Engine body specifications for crankshaft clearances, alignment, and cylinder bore dimensions.

Lubricating and Cooling System Specs

Lubricating system specifications for oil pressure and rotor clearances.

Fan Belt Tension and Thermostat Specs

Cooling system specifications for fan belt tension and thermostat opening temperatures.

Fuel System Specifications

Fuel system specifications for injection pump timing and fuel tightness.

Nozzle Specs for Fuel System

Fuel system specifications for injection nozzle pressure and valve seat tightness.

Electrical System Specifications

Electrical system specifications for starter, alternator, and switches.

General Tightening Torques

General torque specifications for screws, bolts, and nuts.

Special Tightening Torques

Specific torque values for special use fasteners on the engine.

Kubota D1703-M-BG Specifications

General IconGeneral
Engine ModelD1703-M-BG
Number of Cylinders3
Compression Ratio23.0:1
AspirationNatural
Fuel SystemDirect Injection
Starting SystemElectric starter
FuelDiesel
Bore87 mm
Lubrication SystemForced Lubrication
Cooling SystemWater-cooled
Type4-cycle, vertical, water-cooled, direct injection diesel

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