CONTENTS
SERVICING
1. TROUBLESHOOTING ....................................................................................1-S1
2. SERVICING SPECIFICATIONS ....................................................................1-S4
3. TIGHTENING TORQUES ............................................................................1-S10
[1] TIGHTENING TORQUES FOR SPECIAL USE SCREWS, BOLT
AND NUTS.............................................................................................1-S10
[2] TIGHTENING TORQUES FOR GENERAL USE SCREWS, BOLTS
AND NUTS.............................................................................................1-S11
4. CHECKING, DISASSEMBLING AND SERVICING....................................1-S12
[1] CHECKING AND ADJUSTING .............................................................1-S12
(1) Engine Body......................................................................................1-S12
(2) Lubricating System ...........................................................................1-S15
(3) Cooling System.................................................................................1-S16
(4) Fuel System ......................................................................................1-S18
(5) Electrical System ..............................................................................1-S21
[2] PREPARATION ......................................................................................1-S25
(1) Separating Engine ............................................................................1-S25
[3] DISASSEMBLING AND ASSEMBLING................................................1-S28
(1) Cylinder Head and Valves ................................................................1-S28
(2) Timing Gears, Camshaft, Fuel Camshaft and Oil Pan .....................1-S32
(3) Piston and Connecting Rod ..............................................................1-S36
(4) Crankshaft.........................................................................................1-S38
(5) Water Pump ......................................................................................1-S40
(6) Injection Nozzle.................................................................................1-S40
(7) Starter ...............................................................................................1-S41
[4] SERVICING ............................................................................................1-S43
(1) Cylinder Head and Valves ................................................................1-S43
(2) Timing Gears, Camshaft and Fuel Camshaft....................................1-S48
(3) Piston and Connecting Rod ..............................................................1-S51
(4) Crankshaft.........................................................................................1-S53
(5) Cylinder.............................................................................................1-S57
(6) Oil Pump ...........................................................................................1-S58
(7) Starter ...............................................................................................1-S59
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