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KX019-4
Kubota KX019-4 User Manual
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MINI EXCA
VATOR
MODELS
KX015-4
KX016-4
KX018-4
KX019-4
OPERATING INSTRUCTIONS
RG158-8135-6
- Ori
ginal -
07/2
014
2
Table of Contents
Table of Contents
3
Abbreviations
8
General Symbols
8
Foreword
11
EC Declaration of Conformity
11
General Information
12
Date of Issue of the Operating Instructions
12
Operating Personnel
12
Location of the Operating Instructions
12
Spare Parts
12
Safety Rules
14
Basic Safety Instructions
14
Duties, Liability and Warranty
14
Safety Symbols
15
Approved Use
16
Unapproved Use
16
Special Duties of the Owner
17
Noise Emission and Vibration
18
Noise Emission
18
Vibrations
18
Safety Labels on the Excavator
19
Safety Devices
26
Locking the Controls
26
Engine Stop Knob
26
Protective Structure Canopy and Cab
27
Emergency Hammer
28
Locking of the Swivel Frame
28
Hazards Coming from the Hydraulic System
28
Fire Protection
29
Recovery, Loading and Transport
30
Safety Rules for Recovery
30
Safety Rules While Loading with a Crane
30
Safety Rules for Transport
31
Recovery
32
Hoisting the Excavator with a Crane
32
Transport on a Flat Bed Trailer
34
Description of the Excavator
36
Model Overview
36
Dimensions
37
Dimensions KX015-4
37
Dimensions KX016-4, KX018-4 and KX019-4
38
Specifications
40
Identification of the Excavator
42
Serial # of the Machine
42
Engine Number
43
Equipment
43
Standard Equipment
43
Assembly and Functions
44
Component Overview
44
Operator's Place
45
Left Control Console
45
Description of the Components of the Left Control Console
45
Drive Levers and Control Pedals
46
Drive Levers and Control Pedals - Description
46
Right Control Console
47
Description of the Components of the Right Control Console
47
Display and Control Unit - Description
49
Other Equipment at the Operator's Place
50
Interior Lighting
50
Fuse Box
50
Tool Compartment
50
Cup Holder
51
Funnel for Diesel Fuel
51
Extendable Track Width (KX016-4/KX018-4/KX019-4)
51
Other Equipment to be Found at the Machine
52
Main Battery
52
Battery Cut-Off Switch
52
Return Change Valve for Direct Return Flow
52
Tank Filler Neck and Fill Level Monitor
53
Rear View Mirror
53
Heating and Ventilation (Cab Version)
53
Engine Compartment
55
Hydraulic System
56
Coolant Radiator and Oil Cooler
57
Operation
58
Safety Rules for Operation
58
Safety for Children
59
Guiding the Operator
59
Working in the Vicinity of Overhead Power Lines
60
Working in the Vicinity of Underground Power Lines
60
Initial Operation
60
Explanation of the Display Indications
61
Setting the Clock
61
Running-In of the Excavator
62
Special Maintenance Instructions
62
Operating the Excavator
62
Pre-Operational Services
62
Checking the Engine Oil Level
62
Checking the Coolant Level
63
Checking Coolant Radiator and Oil Cooler
63
Checking of the V-Belt
63
Checking the Exhaust System for Leaks
63
Checking the Oil Level of the Hydraulic System
64
Greasing the Bucket Bolts and Bucket Linkage Bolts
64
Greasing the Swing Bracket
65
Other Greasing Points
65
Checking the Electric Cables and Connections
65
Check the Fuel Level
66
Check the Fluid Level of the Washer System (Cab Version)
66
Setting up the Workplace
66
Getting on the Excavator
66
Adjusting the Operator's Seat (KX015-4/KX016-4)
67
Horizontal Seat Adjustment (Seat Stand-Off)
67
Spring Adjustment (Operator's Weight)
67
Backrest Adjustment
67
Adjusting the Operator's Seat (KX018-4/KX019-4)
67
Spring Adjustment (Operator's Weight)
68
Backrest Adjustment
68
Seat Belt
68
Rear View Mirrors Adjustment
68
Safety Instructions for Starting the Engine
69
Starting the Engine
69
Stopping the Engine
71
Observation of the Displays after Starting and During Operation
71
Adjusting of the Track Width (KX016-4/KX018-4/KX019-4)
74
Adjusting of the Dozer Width (KX016-4/KX018-4/KX019-4)
74
Set Blade Width to Narrow Track Width
74
Set Blade Width to Standard Track Width
75
Driving the Excavator
75
Driving
76
Turning
77
During Driving
77
From a Standing Position
77
Turning on the Spot
78
Driving Uphill and Downhill
78
Notes for Rubber Crawler Operation
79
Making Sharp Turns
79
Protecting the Crawler against Salt
79
Operating the Controls During Excavation Work
79
Note on Using Wider and Deeper Buckets
80
Operating the Dozer
80
Overview of Control Lever Functions
81
Operating the Boom
81
Operating the Arm
82
Operating the Bucket
82
Swivelling the Swivel Frame
83
Swinging the Boom
84
Operating of the Auxiliary Port (KX015-4/KX016-4/KX018-4)
84
Operating of the Auxiliary Port (KX019-4)
85
Activating the Auxiliary Port Function
86
One Way Hold Operation
86
Operating Modes
87
Flow Rate Setting
88
Return Change Valve for Direct Return Flow
92
Pressure Relief of the Hydraulic System
92
Pressure Relief of the Auxiliary Port (KX019-4)
93
Placing out of Operation
94
Operating the Heating System (Cab Version)
95
Operating the Wiper/Washer System (Cab Version)
96
Switching on the Windscreen Wiper
96
To Turn on the Washer System
97
Operating the Interior Light (Cab Version)
97
Operating the Rotary Beacon (Accessories)
97
Operating the 12 V Plug
98
Opening and Closing the Cab Door (Cab Version)
98
Opening the Cab Door from Outside
98
Closing the Cab Door
98
Opening the Cab Door from the Inside
99
Opening and Closing the Windows (Cab Version)
99
Front Window
99
Side Window
100
Operating the Working Lights (Optional for KX015-4/KX016-4)
100
Cold Weather Operation
101
Necessary Preparations Prior to the Winter Season
101
Operation During the Winter Season
101
Jump-Starting the Excavator
102
Operating in Emergency Situations
103
Engine Stop Knob
103
Manual Lowering of the Front Attachments
103
Filling up the Washer System
104
Refuelling the Excavator
104
Fill Level Monitor When Refuelling
105
Bleeding the Fuel System
105
Replacing the Fuses
106
Fuse Layout of the Fuse Box
107
Main Fuses
107
Operating the Battery Cut-Off Switch
108
Opening and Closing the Engine Compartment Cover
108
Opening/Closing the Side Cover
109
Replacing the Bucket
109
Anti-Theft System
110
Black (Individual) Key
110
Red Key (for Registering)
110
The Key System
111
Registering a Black Key for the Machine
112
Troubleshooting
114
Safety Rules for Troubleshooting
114
Troubleshooting: before Operation
114
Troubleshooting: Operation
115
Troubleshooting: Display Indications
116
Maintenance
119
Safety Rules for Maintenance
119
Personnel Requirements
119
Maintenance Interval Display
120
General Maintenance Chart: 50 to 500 Hours of Operation
121
General Maintenance Chart: 550 to 1000 Hours of Operation
122
Servicing Maintenance Chart: 50 to 500 Hours of Operation
123
Servicing Maintenance Chart: 550 to 1000 Hours of Operation
124
Cleaning the Excavator
125
Servicing
125
Refilling Coolant
125
Cleaning the Coolant Radiator and the Oil Cooler
126
Checking, Adjusting and Changing the V-Belt
127
Checking the Coolant Hoses
127
Replacing the Coolant
127
Replacing the Engine Oil and Oil Filter
128
Draining the Engine Oil
129
Replacing the Oil Filter
129
Filling the Engine Oil
129
Checking, Cleaning and Replacing the Air Filter
130
Replacing the Fuel Filter
131
Checking and Cleaning the Water Separator
131
Draining the Fuel Tank
132
Checking the Fuel Lines and the Air Intake Hoses
132
Replacing the Return Filter in the Hydraulic Oil Tank
133
Replacing the Suction Filter in the Hydraulic Oil Tank
133
Topping Up/Changing the Hydraulic Oil
134
Draining the Hydraulic Oil
135
Filling the Hydraulic Oil
135
Battery Service
136
Checking the Battery
136
Charging the Battery
136
Installing/Uninstalling and Replacing the Battery
137
Lubrication
138
Greasing the Swivel Gear
138
Greasing the Pitch Bearing
138
Greasing the Swing Bracket
139
Other Greasing Points
139
Checking and Tensioning the Crawler Tension
140
Checking the Crawler Tension
140
Adjusting the Crawler Tension
141
Replace the Drive Unit Oil
141
Check, Clean and Replace the Fresh Air Filter
142
Checking the Pipes and Hoses of the Heating System
143
Changing the Line Filter
143
Changing the Auxiliary Valve Filter
144
Checking the Bolted Joints
145
Tightening Torque for Screws
145
Tightening Torque for Hose Clamps
145
Tightening Torque for Hydraulic Hoses
146
Tightening Torque for Hydraulic Pipes
146
Tightening Torque for Hydraulic Adapters
146
Recommended Lubricants
147
Excavator Repairs
148
Safety Inspection
149
Taking out of Service and Storage
150
Safety Rules for Taking out of Service and Storage
150
Storage Conditions
150
Measures before Taking out of Service
150
Measures During Taking out of Service
150
Start-Up after Taking out of Service
151
Lifting Capacity of the Excavator
152
Constructive Calculation of Lifting Capacity
152
Lifting Attachment
152
Load Suspension Device
153
Max. Lifting Load During Swivel Operation Is 360
154
Accessories
162
KUBOTA Rotary Beacon
162
KUBOTA Pipe Safety Valve
162
Note on Use
163
KUBOTA Overload Warning Function
163
KUBOTA Gravel Guard
163
KUBOTA Quick Coupling Systems and Equipments
164
KUBOTA Bucket Accessories
164
KUBOTA Foot Pedal Kit
164
5
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Kubota KX019-4 Specifications
General
Engine Net Power
14.9 kW
Bucket Capacity
0.04 m³
Max Digging Depth
2, 580 mm
Width
990 mm
Transport Height
2, 350 mm
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