3. Adjusting the fan belt tension
WARNING
T
o avoid personal injury or death:
• Be sure to stop the engine before checking the
tension of the fan belt.
1. Stop the engine and remove the starter key.
2. Apply
moderate thumb pressure to the belt between
the pulleys.
Proper fan belt tension
A deflection is 7 mm to 9 mm
(0.28 in. to 0.35 in.) when the fan
belt is pressed (98 N (10 kgf)
[22 lbs]) in the middle of the span.
3. If tension of fan belt is incorrect, loosen the
alternator mounting bolts and, using a lever placed
between the alternator and the engine block, pull
the alternator out until the deflection of the fan belt
falls within the acceptable limits.
(1) Bolt (A) Check the fan belt tension
(B)
To tighten
4. Replace the fan belt if it is damaged.
4. Adjusting the clutch pedal
1. Stop the engine and remove the starter key.
2. Slightly
depress the clutch pedal and measure the
free travel at the top stroke of the clutch pedal.
Proper clutch pedal free travel
20 mm to 30 mm (0.8 in. to
1.2 in.) on the clutch pedal
3. If
adjustment is needed, loosen the lock nut and
turn the clutch rod to adjust the rod length within
acceptable limits.
4. Retighten the lock nut.
(1) Lock nut (2) Clutch rod
5. Adjusting the brake pedal
WARNING
T
o avoid personal injury or death:
• Stop the engine and chock the wheels before
checking the brake pedal.
1. Release the parking brake.
2. Slightly
depress the brake pedals and measure the
free travel at the top of stroke of the brake pedal.
Proper brake pedal free travel
15 mm to 20 mm (0.6 in. to
0.8 in.) on brake pedal.
Keep the free travel in the right
and left brake pedals equal.
3. If
adjustment is needed, loosen the lock nut and
turn the brake rod to adjust the rod length within the
acceptable limits.
SERVICE EVERY 100 HOURS PERIODIC SERVICE
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