DAILY CHECK .................................................................................................................................................. 100
1. Walk around inspection ........................................................................................................................... 100
2. Checking and refueling............................................................................................................................ 100
3. Checking engine oil level......................................................................................................................... 101
4. Checking transmission fluid level ............................................................................................................ 101
5. Checking coolant level............................................................................................................................. 102
6. Cleaning evacuator valve ........................................................................................................................ 102
7. Cleaning air conditioner condenser screen [CAB model] ........................................................................ 102
8. Cleaning grill and radiator screen............................................................................................................ 103
9. Checking brake pedal.............................................................................................................................. 103
10. Checking gauges, meter and Easy Checker ......................................................................................... 103
11. Checking headlight, hazard light, and so on .......................................................................................... 104
12. Checking seat belt and ROPS............................................................................................................... 104
13. Checking and cleaning of electrical wiring and battery cables .............................................................. 104
14. Checking movable parts ........................................................................................................................ 104
EVERY 50 HOURS........................................................................................................................................... 104
1. Lubricating grease fittings........................................................................................................................ 104
2. Checking engine start system ................................................................................................................. 105
3. Checking the wheel bolt torque ............................................................................................................... 106
EVERY 100 HOURS......................................................................................................................................... 106
1. Checking battery condition ...................................................................................................................... 106
1.1 How to read indicator ....................................................................................................................... 107
1.2 Charging the battery......................................................................................................................... 107
1.3 Directions for battery storage ........................................................................................................... 107
2. Cleaning air cleaner primary element...................................................................................................... 108
3. Cleaning fuel filter.................................................................................................................................... 108
4. Adjusting fan belt tension ........................................................................................................................ 109
5. Adjusting brake pedal .............................................................................................................................. 109
EVERY 200 HOURS......................................................................................................................................... 110
1. Replacing engine oil filter ........................................................................................................................ 110
2. Changing engine oil..................................................................................................................................111
3. Replacing transmission oil filter ................................................................................................................111
4. Checking the power steering line ............................................................................................................ 112
5. Adjusting toe-in........................................................................................................................................ 112
6. Adjusting air conditioner belt tension [CAB model].................................................................................. 113
7. Cleaning inner air filter [CAB model] ....................................................................................................... 113
8. Cleaning fresh air filter [CAB model] ....................................................................................................... 113
8.1 Cleaning the filter ............................................................................................................................. 113
9. Checking the air conditioner condenser [CAB model] ............................................................................. 114
EVERY 400 HOURS......................................................................................................................................... 114
1. Changing transmission fluid .................................................................................................................... 114
2. Replacing hydraulic oil filter..................................................................................................................... 115
3. Replacing fuel filter .................................................................................................................................. 116
4. Adjusting front axle pivot (4WD) .............................................................................................................. 117
5. Changing front axle gear case oil ............................................................................................................ 117
EVERY 800 HOURS......................................................................................................................................... 118
1. Adjusting engine valve clearance ............................................................................................................ 118
EVERY 1000 HOURS OR 1 YEAR................................................................................................................... 118
1. Replacing air cleaner primary element and secondary element.............................................................. 118
EVERY 1500 HOURS....................................................................................................................................... 118
1. Cleaning fuel injector nozzle injection pressure ...................................................................................... 118
EVERY 2000 HOURS OR 2 YEARS ................................................................................................................ 118
1. Flushing cooling system and changing coolant ....................................................................................... 118
2. Antifreeze ................................................................................................................................................ 119
EVERY 3000 HOURS....................................................................................................................................... 120
1. Checking injection pump ......................................................................................................................... 120
EVERY 1 YEAR ................................................................................................................................................ 120
1. Checking the radiator hoses and clamps ................................................................................................ 120